Multi-TSformer: Unraveling the potential of virtual sensors in large-scale complex system monitoring via transformer based operator learning

Monitoring key parameters in large-scale complex systems such as liquid propellant rocket engines is challenging because physical sensors often fail under extreme conditions. To address this issue, this work proposes Multi-TSformer, a Transformer-based operator learning framework for constructing virtual sensors. The objective is to accurately estimate unmeasurable parameters by capturing nonlinear spatial-temporal dependencies in multivariate time series. The methodology decomposes input sequences into temporal groups, forms spatial-temporal tokens, and leverages attention mechanisms to learn global dependencies. This design enables efficient mapping from multivariate inputs to outputs while preserving dynamic patterns. Multi-TSformer was validated on rocket engine simulation datasets and fine-tuned with limited real engine test data. Results show that the proposed approach reduces mean absolute error by up to 60% compared to baseline neural operator methods, effectively enhancing monitoring accuracy. Furthermore, the model achieves real-time feasibility, with inference requiring only 0.16 s per second of data on an RTX 3090 GPU. In addition, the method generalizes to solving benchmark PDE problems such as the Darcy equation, outperforming several state-of-the-art transformer solvers. These findings confirm the potential of operator learning for virtual sensor construction in aerospace systems. Broader applicability to different engines and complex industrial systems remains a promising direction for future work.

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Publication Details

Journal
Proceedings of the Institution of Mechanical Engineers Part G Journal of Aerospace Engineering
Published
2025-09-23
DOI
https://doi.org/10.1177/09544100251381406
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
0.00
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article

Multi-TSformer: Unraveling the potential of virtual sensors in large-scale complex system monitoring via transformer based operator learning

Zhirong Zhong, Zhongyi Zhang, Meng Ma, Xuefeng Chen et al.
Proceedings of the Institution of Mechanical Engineers Part G Journal of Aerospace Engineering
Fault Detection and Control Systems
article

Multi-TSformer: Unraveling the potential of virtual sensors in large-scale complex system monitoring via transformer based operator learning

Zhirong Zhong, Zhongyi Zhang, Meng Ma, Xuefeng Chen, Chunmin Wang
article en

Abstract

Monitoring key parameters in large-scale complex systems such as liquid propellant rocket engines is challenging because physical sensors often fail under extreme conditions. To address this issue, this work proposes Multi-TSformer, a Transformer-based operator learning framework for constructing virtual sensors. The objective is to accurately estimate unmeasurable parameters by capturing nonlinear spatial-temporal dependencies in multivariate time series. The methodology decomposes input sequences into temporal groups, forms spatial-temporal tokens, and leverages attention mechanisms to learn global dependencies. This design enables efficient mapping from multivariate inputs to outputs while preserving dynamic patterns. Multi-TSformer was validated on rocket engine simulation datasets and fine-tuned with limited real engine test data. Results show that the proposed approach reduces mean absolute error by up to 60% compared to baseline neural operator methods, effectively enhancing monitoring accuracy. Furthermore, the model achieves real-time feasibility, with inference requiring only 0.16 s per second of data on an RTX 3090 GPU. In addition, the method generalizes to solving benchmark PDE problems such as the Darcy equation, outperforming several state-of-the-art transformer solvers. These findings confirm the potential of operator learning for virtual sensor construction in aerospace systems. Broader applicability to different engines and complex industrial systems remains a promising direction for future work.

Proceedings of the Institution of Mechanical Engineers Part G Journal of Aerospace EngineeringVol. 240(3)
Xi'an Jiaotong University (CN)
Openalex Percentile: Top 67%
Fault Detection and Control Systems
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