Multi-TSformer: Unraveling the potential of virtual sensors in large-scale complex system monitoring via transformer based operator learning
Monitoring key parameters in large-scale complex systems such as liquid propellant rocket engines is challenging because physical sensors often fail under extreme conditions. To address this issue, this work proposes Multi-TSformer, a Transformer-based operator learning framework for constructing virtual sensors. The objective is to accurately estimate unmeasurable parameters by capturing nonlinear spatial-temporal dependencies in multivariate time series. The methodology decomposes input sequences into temporal groups, forms spatial-temporal tokens, and leverages attention mechanisms to learn global dependencies. This design enables efficient mapping from multivariate inputs to outputs while preserving dynamic patterns. Multi-TSformer was validated on rocket engine simulation datasets and fine-tuned with limited real engine test data. Results show that the proposed approach reduces mean absolute error by up to 60% compared to baseline neural operator methods, effectively enhancing monitoring accuracy. Furthermore, the model achieves real-time feasibility, with inference requiring only 0.16 s per second of data on an RTX 3090 GPU. In addition, the method generalizes to solving benchmark PDE problems such as the Darcy equation, outperforming several state-of-the-art transformer solvers. These findings confirm the potential of operator learning for virtual sensor construction in aerospace systems. Broader applicability to different engines and complex industrial systems remains a promising direction for future work.
Authors
- Zhirong Zhong (ORCID: https://orcid.org/0000-0003-1509-4540)
- Zhongyi Zhang (ORCID: https://orcid.org/0009-0001-6380-8360)
- Meng Ma (ORCID: https://orcid.org/0000-0003-2637-2788)
- Xuefeng Chen (ORCID: https://orcid.org/0000-0002-0130-3172)
- Chunmin Wang (ORCID: https://orcid.org/0009-0002-4554-790X)
Institutions
- Xi'an Jiaotong University (CN)
Publication Details
- Journal
- Proceedings of the Institution of Mechanical Engineers Part G Journal of Aerospace Engineering
- Published
- 2025-09-23
- DOI
- https://doi.org/10.1177/09544100251381406
- Primary Topic
- Fault Detection and Control Systems
- Type
- article
- Field-Weighted Citation Impact
- 0.00