Assessing the Influence of Inorganic Nanoparticles on the Mechanical and Tribological Performance of PPS-Based Composites: A Comparative Study

In this work, γ-irradiated poly(tetrafluoroethylene) (i-PTFE) and short carbon fibre (SCF) along with different types of ceramic inorganic nanoparticles (i.e., SiC, SiO₂, ZnO, TiO₂, and CaCO₃) were employed to improve the mechanical and tribological performance of polyphenylene sulphide (PPS) composites. The results showed that the flexural strength and modulus of PPS composites increased with the addition of inorganic nanoparticles. Moreover, the inorganic nanoparticles not only exhibited a 'micro-bearing' effect during friction tests, but also promoted the formation of high-quality transfer film on the surface of a friction pair, significantly improving the self-lubricating performance of PPS composites. XPS analysis confirmed the occurrence of friction-induced chemical reactions during the friction process in nanoparticle-containing PPS/i-PTFE/SCF composites, which was helpful in improving the tribological performance. PPS/i-PTFE/SCF/SiC composite demonstrated an average friction coefficient of 0.083 and specific wear rate of 9.04 × 10^-6 mm³/Nm, which was the best among the studied systems. This work provided valuable insights for developing high-performance self-lubricating polymer composites that can be applied in high-end engineering sectors.