Dynamic Anomaly Detection Method for Pumping Units Based on Multi-Scale Feature Enhancement and Low-Light Optimization

Abnormal shutdown detection in oilfield pumping units presents significant challenges, including degraded image quality under low-light conditions, difficulty in detecting small or obscured targets, and limited capabilities for dynamic state perception. Previous approaches, such as traditional visual inspection and conventional image processing, often struggle with these limitations. To address these challenges, this study proposes an intelligent method integrating multi-scale feature enhancement and low-light image optimization. Specifically, a lightweight low-light enhancement framework is developed based on the Zero-DCE algorithm, improving the deep curve estimation network (DCE-Net) and non-reference loss functions through training on oilfield multi-exposure datasets. This significantly enhances brightness and detail retention in complex lighting conditions. The DAFE-Net detection model incorporates a four-level feature pyramid (P3–P6), channel-spatial attention mechanisms (CBAM), and Focal-EIoU loss to improve localization of small/occluded targets. Inter-frame difference algorithms further analyze motion states for robust “pump-off” determination. Experimental results on 5000 annotated images show the DAFE-Net achieves 93.9% mAP@50%, 96.5% recall, and 35 ms inference time, outperforming YOLOv11 and Faster R-CNN. Field tests confirm 93.9% accuracy under extreme conditions (e.g., strong illumination fluctuations and dust occlusion), demonstrating the method’s effectiveness in enabling intelligent monitoring across seven operational areas in the Changqing Oilfield while offering a scalable solution for real-time dynamic anomaly detection in industrial equipment monitoring.

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Journal
Processes
Published
2025-09-23
DOI
https://doi.org/10.3390/pr13103038
Primary Topic
Currency Recognition and Detection
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article
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article

Dynamic Anomaly Detection Method for Pumping Units Based on Multi-Scale Feature Enhancement and Low-Light Optimization

Shuting Wang, Guoqing Han, Yaming Mao, Shunyi Wang et al.
Processes
Currency Recognition and Detection
article

Dynamic Anomaly Detection Method for Pumping Units Based on Multi-Scale Feature Enhancement and Low-Light Optimization

Shuting Wang, Guoqing Han, Yaming Mao, Shunyi Wang, Kun Tan
article en

Abstract

Abnormal shutdown detection in oilfield pumping units presents significant challenges, including degraded image quality under low-light conditions, difficulty in detecting small or obscured targets, and limited capabilities for dynamic state perception. Previous approaches, such as traditional visual inspection and conventional image processing, often struggle with these limitations. To address these challenges, this study proposes an intelligent method integrating multi-scale feature enhancement and low-light image optimization. Specifically, a lightweight low-light enhancement framework is developed based on the Zero-DCE algorithm, improving the deep curve estimation network (DCE-Net) and non-reference loss functions through training on oilfield multi-exposure datasets. This significantly enhances brightness and detail retention in complex lighting conditions. The DAFE-Net detection model incorporates a four-level feature pyramid (P3–P6), channel-spatial attention mechanisms (CBAM), and Focal-EIoU loss to improve localization of small/occluded targets. Inter-frame difference algorithms further analyze motion states for robust “pump-off” determination. Experimental results on 5000 annotated images show the DAFE-Net achieves 93.9% mAP@50%, 96.5% recall, and 35 ms inference time, outperforming YOLOv11 and Faster R-CNN. Field tests confirm 93.9% accuracy under extreme conditions (e.g., strong illumination fluctuations and dust occlusion), demonstrating the method’s effectiveness in enabling intelligent monitoring across seven operational areas in the Changqing Oilfield while offering a scalable solution for real-time dynamic anomaly detection in industrial equipment monitoring.

ProcessesVol. 13(10)
China University of Petroleum, Beijing (CN), Nuclear and Radiation Safety Center (CN), China University of Petroleum, East China (CN)
Openalex Percentile: Top 75%
Currency Recognition and Detection
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Dynamic Anomaly Detection Method for Pumping Units Based on Multi-Scale Feature Enhancement and Low-Light Optimization — Shuting Wang, Guoqing Han, et al. · Processes (2025) | TGRS Research Map | TGRS