Reynolds-Dependent Velocity Profile Correction and Its Uncertainty Demonstrated on an Ultrasonic Clamp-On Meter

Most flow metering methods used in industrial applications produce results sensitive to the local velocity profile. In response, manufacturers often implement correction algorithms; however, these are rarely supported by rigorous uncertainty evaluations. This paper presents a Reynolds number-dependent velocity profile correction, applicable under fully developed flow conditions and for the Reynolds-dependent part of the correction in disturbed flows, demonstrated on an example of an ultrasonic clamp-on flow meter. Measurement uncertainties are evaluated and propagated through a regression model using Monte Carlo simulation, in compliance with the Guide to the Expression of Uncertainty in Measurement (GUM). Special care is taken to assess the validity range and impact of assuming fully developed flow conditions in the test rig. A validation case demonstrates the reliability of the correction algorithm and its associated uncertainty within the tested conditions. The proposed approach is applicable to other meter types and can be extended to corrections for specific flow disturbances.

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Publication Details

Journal
Metrology
Published
2025-09-22
DOI
https://doi.org/10.3390/metrology5030057
Primary Topic
Flow Measurement and Analysis
Type
article
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article

Reynolds-Dependent Velocity Profile Correction and Its Uncertainty Demonstrated on an Ultrasonic Clamp-On Meter

Thomas Eichler, Christian Koglin, Bernhard Funck, M. Straka et al.
Metrology
Flow Measurement and Analysis
article

Reynolds-Dependent Velocity Profile Correction and Its Uncertainty Demonstrated on an Ultrasonic Clamp-On Meter

Thomas Eichler, Christian Koglin, Bernhard Funck, M. Straka, Christian Höhne
article en

Abstract

Most flow metering methods used in industrial applications produce results sensitive to the local velocity profile. In response, manufacturers often implement correction algorithms; however, these are rarely supported by rigorous uncertainty evaluations. This paper presents a Reynolds number-dependent velocity profile correction, applicable under fully developed flow conditions and for the Reynolds-dependent part of the correction in disturbed flows, demonstrated on an example of an ultrasonic clamp-on flow meter. Measurement uncertainties are evaluated and propagated through a regression model using Monte Carlo simulation, in compliance with the Guide to the Expression of Uncertainty in Measurement (GUM). Special care is taken to assess the validity range and impact of assuming fully developed flow conditions in the test rig. A validation case demonstrates the reliability of the correction algorithm and its associated uncertainty within the tested conditions. The proposed approach is applicable to other meter types and can be extended to corrections for specific flow disturbances.

MetrologyVol. 5(3)
Physikalisch-Technische Bundesanstalt (DE), Flex (Germany) (DE)
Openalex Percentile: Top 71%
Flow Measurement and Analysis
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