Experimental and Numerical Analysis on the Static and Dynamic Performance of Adhesive Bolts in Various Ground Conditions

This study evaluates adhesive bolts (chemical anchors) bonded with epoxy and vinyl ester resins for surface and tunnel excavations in tropical mining environments under static and dynamic loading. Over 300 pull-out tests in concrete and hard rock examined the effects of bolt length, curing time, and substrate condition on load capacity, failure mode, and bond–slip response. Epoxy anchors exhibited higher bond strength, including under early-age and thermally active conditions, while vinyl ester showed improved ductility and post-peak behaviour in fractured rock. Numerical modelling with Rocscience RS2 (Phase 2) and Unwedge simulated excavation responses for bolt lengths of 190–250 mm and spacings of 0.5–2.0 m. Tensile failure dominated at wider spacings, whereas closely spaced anchors enhanced confinement and redistributed stresses. The combined experimental–numerical evidence quantifies chemical-anchor performance in complex subsurface settings and supports their use for early-age support and long-term stability. Findings motivate integration of resin-grouted bolts into modern support designs, particularly in seismically sensitive or hydrothermally variable mines.

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Publication Details

Journal
Applied Sciences
Published
2025-09-22
DOI
https://doi.org/10.3390/app151810293
Primary Topic
Mechanical stress and fatigue analysis
Type
article
Field-Weighted Citation Impact
0.00

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article

Experimental and Numerical Analysis on the Static and Dynamic Performance of Adhesive Bolts in Various Ground Conditions

Jeffrey Mahachi, Fhatuwani Sengani, Tshepiso Mollo
Applied Sciences
Mechanical stress and fatigue analysis
article

Experimental and Numerical Analysis on the Static and Dynamic Performance of Adhesive Bolts in Various Ground Conditions

Jeffrey Mahachi, Fhatuwani Sengani, Tshepiso Mollo
article en

Abstract

This study evaluates adhesive bolts (chemical anchors) bonded with epoxy and vinyl ester resins for surface and tunnel excavations in tropical mining environments under static and dynamic loading. Over 300 pull-out tests in concrete and hard rock examined the effects of bolt length, curing time, and substrate condition on load capacity, failure mode, and bond–slip response. Epoxy anchors exhibited higher bond strength, including under early-age and thermally active conditions, while vinyl ester showed improved ductility and post-peak behaviour in fractured rock. Numerical modelling with Rocscience RS2 (Phase 2) and Unwedge simulated excavation responses for bolt lengths of 190–250 mm and spacings of 0.5–2.0 m. Tensile failure dominated at wider spacings, whereas closely spaced anchors enhanced confinement and redistributed stresses. The combined experimental–numerical evidence quantifies chemical-anchor performance in complex subsurface settings and supports their use for early-age support and long-term stability. Findings motivate integration of resin-grouted bolts into modern support designs, particularly in seismically sensitive or hydrothermally variable mines.

Applied SciencesVol. 15(18)
University of Johannesburg (ZA), Fischer (Germany) (DE), South African Association of Women Graduates (ZA), University of Limpopo (ZA)
University of Johannesburg
Openalex Percentile: Top 71%
Mechanical stress and fatigue analysis
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Experimental and Numerical Analysis on the Static and Dynamic Performance of Adhesive Bolts in Various Ground Conditions — Jeffrey Mahachi, Fhatuwani Sengani, et al. · Applied Sciences (2025) | TGRS Research Map | TGRS