Industrial Process Automation Through Machine Learning and OPC-UA: A Systematic Literature Review

This systematic literature review examines the integration of Machine Learning techniques within industrial system architectures using OPC-UA for process automation. Through analyzing primary studies published between 2018 and 2024, the review identifies key trends, methodologies, and implementations across various industrial applications. The review identifies a marked increase in research focused on hybrid architectures that integrate Machine Learning with OPC-UA, particularly in applications such as predictive maintenance and quality control. However, despite reported high accuracy rates—often above 95%—in controlled environments, there is limited evidence on the robustness of these solutions in real-world, large-scale deployments. This highlights the need for further empirical validation and benchmarking in diverse industrial contexts. Implementation patterns range from cloud-based deployments to edge computing solutions, with OPC-UA serving as a communication protocol, information modeling framework, and specifically using the finite state machine specification. The review also highlights current challenges and opportunities, providing valuable insights for researchers and practitioners working on intelligent industrial automation.

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Publication Details

Journal
Electronics
Published
2025-09-22
DOI
https://doi.org/10.3390/electronics14183749
Citations
2
Primary Topic
Digital Transformation in Industry
Type
article
Field-Weighted Citation Impact
2.48

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article

Industrial Process Automation Through Machine Learning and OPC-UA: A Systematic Literature Review

Juan A. Holgado-Terriza, Jose Miguel Gutierrez-Guerrero, Henry O. Velesaca
2 citations
Electronics
Digital Transformation in Industry
2.48
article

Industrial Process Automation Through Machine Learning and OPC-UA: A Systematic Literature Review

Juan A. Holgado-Terriza, Jose Miguel Gutierrez-Guerrero, Henry O. Velesaca
article en
2 citations

Abstract

This systematic literature review examines the integration of Machine Learning techniques within industrial system architectures using OPC-UA for process automation. Through analyzing primary studies published between 2018 and 2024, the review identifies key trends, methodologies, and implementations across various industrial applications. The review identifies a marked increase in research focused on hybrid architectures that integrate Machine Learning with OPC-UA, particularly in applications such as predictive maintenance and quality control. However, despite reported high accuracy rates—often above 95%—in controlled environments, there is limited evidence on the robustness of these solutions in real-world, large-scale deployments. This highlights the need for further empirical validation and benchmarking in diverse industrial contexts. Implementation patterns range from cloud-based deployments to edge computing solutions, with OPC-UA serving as a communication protocol, information modeling framework, and specifically using the finite state machine specification. The review also highlights current challenges and opportunities, providing valuable insights for researchers and practitioners working on intelligent industrial automation.

ElectronicsVol. 14(18)
Universidad de Granada (ES), Escuela Superior Politecnica del Litoral (EC)
Escuela Superior Politécnica del Litoral, Universidad de Granada
Openalex Percentile: Top 9%
Digital Transformation in Industry
2.48
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Industrial Process Automation Through Machine Learning and OPC-UA: A Systematic Literature Review — Juan A. Holgado-Terriza, Jose Miguel Gutierrez-Guerrero, et al. · Electronics (2025) | TGRS Research Map | TGRS