Maintenance Threshold Optimization for Engines Based on Degradation State Modeling

This study focuses on the degradation characteristics of key components in aero-engines under complex operational conditions and conducts an optimization of maintenance thresholds based on degradation state modeling. First, a natural degradation model is constructed by combining a Wiener process and a Gamma process, while a Poisson process is employed to model random shock-induced degradation, thereby systematically characterizing the evolution of equipment states. Second, a maintenance performance evaluation model is established using the cost-effectiveness ratio as the core metric, clarifying the impact of maintenance thresholds on both lifecycle performance and economic outcomes. On this basis, an optimized maintenance threshold decision-making process is designed, and simulation is conducted to analyze the variation trends of maintenance performance under different thresholds. The simulation results indicate that a well-chosen maintenance threshold can significantly improve maintenance performance by achieving an optimal balance between maintenance costs and equipment availability.

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Publication Details

Published
2025-06-20
DOI
https://doi.org/10.1109/eee64897.2025.11162858
Primary Topic
Reliability and Maintenance Optimization
Type
article
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Maintenance Threshold Optimization for Engines Based on Degradation State Modeling

Zhimin Su, Shuai Shao, Zhihao Zhao, Hong Nie et al.
Reliability and Maintenance Optimization
article

Maintenance Threshold Optimization for Engines Based on Degradation State Modeling

Zhimin Su, Shuai Shao, Zhihao Zhao, Hong Nie, Jie Geng
article en

Abstract

This study focuses on the degradation characteristics of key components in aero-engines under complex operational conditions and conducts an optimization of maintenance thresholds based on degradation state modeling. First, a natural degradation model is constructed by combining a Wiener process and a Gamma process, while a Poisson process is employed to model random shock-induced degradation, thereby systematically characterizing the evolution of equipment states. Second, a maintenance performance evaluation model is established using the cost-effectiveness ratio as the core metric, clarifying the impact of maintenance thresholds on both lifecycle performance and economic outcomes. On this basis, an optimized maintenance threshold decision-making process is designed, and simulation is conducted to analyze the variation trends of maintenance performance under different thresholds. The simulation results indicate that a well-chosen maintenance threshold can significantly improve maintenance performance by achieving an optimal balance between maintenance costs and equipment availability.

Aero Engine Corporation of China (China) (CN), Beihang University (CN)
Openalex Percentile: Top 69%
Reliability and Maintenance Optimization
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