Evaluation of Peening Intensity with Nozzle-Mounted Sensor During Processing

In recent years, digital technologies have been increasingly applied in manufacturing, including visualization and anomaly detection in production equipment. In shot peening, Peening Intensity is a key process control indicator, but its measurement requires significant manual effort. This study aims to evaluate the possibility of using an AE-sensor-mounted nozzle to estimate Peening Intensity. We conducted experiments comparing sensor outputs with experimented Intensity under controlled conditions. A strong correlation (R^2 ≥ 0.95) was observed, suggesting that Peening Intensity can be estimated via AE sensing. This approach may contribute to labor-saving and automation in shot peening processes.

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Publication Details

Published
2025-01-01
DOI
https://doi.org/10.5703/1288284317927
Primary Topic
Surface Treatment and Residual Stress
Type
article
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article

Evaluation of Peening Intensity with Nozzle-Mounted Sensor During Processing

Yuji Kobayashi, Akinori MATSUI, Shogo Hayashida
Surface Treatment and Residual Stress
article

Evaluation of Peening Intensity with Nozzle-Mounted Sensor During Processing

Yuji Kobayashi, Akinori MATSUI, Shogo Hayashida
article en

Abstract

In recent years, digital technologies have been increasingly applied in manufacturing, including visualization and anomaly detection in production equipment. In shot peening, Peening Intensity is a key process control indicator, but its measurement requires significant manual effort. This study aims to evaluate the possibility of using an AE-sensor-mounted nozzle to estimate Peening Intensity. We conducted experiments comparing sensor outputs with experimented Intensity under controlled conditions. A strong correlation (R^2 ≥ 0.95) was observed, suggesting that Peening Intensity can be estimated via AE sensing. This approach may contribute to labor-saving and automation in shot peening processes.

Openalex Percentile: Top 74%
Surface Treatment and Residual Stress
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