Microfabrication of an e-QR Code Sensor Display on a Flexible Substrate

Electronic quick response (e-QR) codes provide access to real-time sensor data using smartphone readers and internet connectivity. Printed electronics and hybrid integration on flexible substrates is a promising solution for wide-scale and low-cost deployment of sensor systems. This paper presents a 21 × 21-pixel e-QR display implemented on black Kapton using hybrid additive and subtractive microfabrication techniques. The process flow for the double-sided circuit allows for layer alignment using multiple fiducial markers. The steps include inkjet printing of tracks on both sides of the substrate, laser-cut via holes, stencil-aided via filling, solder paste dispensing, and final integration of discrete surface-mount components by semi-automatic pick-and-place.