Kinetics of the Reduction of Iron Ore Pellets with Hydrogen: A Parametric Experimental and Modeling Study

The direct reduction of iron ore by hydrogen is a serious candidate for reducing greenhouse gas emissions in the iron and steelmaking industry by replacing traditional blast furnace technology. The reduction kinetics are key to this process. The present paper reports an extensive parametric study of the reduction of iron ore pellets with hydrogen that combines both experiments and modeling. A new model (modified grainy pellet model) was developed on the basis of the grainy pellet concept, the law of additive reaction times and the evolution of gas composition. The chemical kinetic constants of the three-step reduction reaction were determined from isothermal thermogravimetry experiments in the 600–900 °C temperature range. The model was then validated against laboratory-scale fixed-bed experimental results. A comparison with the experimental thermogravimetry results for a broad range of operating parameters shows the robustness of the model. The effects of temperature, gas dilution, gas flow rate, water content, pellet size, pressure, porosity, tortuosity, and specific surface area were investigated. The temperature, pellet size, pressure, gas composition and, particularly, the water content and gas flow rate have major influences on the reaction rate, in contrast to the initial porosity and specific surface area.