Research on Calibration Methods and Experiments for Six-Component Force Sensors

The measurement accuracy of six-component force sensors is crucial for reliable hydrodynamic model test results. To enhance data precision, this study presents an efficient calibration device based on a dual-axis rotational mechanism, enabling multi-degree-of-freedom attitude adjustment of the sensor. By applying known forces and moments through various loading conditions and employing the least squares method to obtain a 6 × 6 calibration coefficient matrix, we effectively reduce system errors and external disturbances. The effectiveness of the proposed calibration method is validated using rotational arm tests with a KCS standard ship model. The results indicate that most calibration point errors are below 1%, with the maximum error not exceeding 7%, and the measured data show good agreement with international standards. This method offers high calibration efficiency and accuracy, making it well-suited for the calibration of multi-component force sensors and for use in hydrodynamic, wind tunnel, and other multi-disciplinary experimental applications, promising potential for wider use.