Atmospheric Corrosion-Driven Redox Coordination Enables Spontaneous Carbonate Conversion of Lithium-Ion Battery Cathodes

The growing demand for lithium-ion batteries (LIBs) has intensified the need for sustainable methods to recover critical metals. Current recycling strategies, including pyrometallurgy and hydrometallurgy, often involve high energy consumption, harsh reagents, and poor selectivity, limiting their environmental and economic viability. Here, we report a chemically autonomous and energy-neutral cathode recycling process driven by atmospheric corrosion. Under humid air and dissolved CO<sub>2</sub>, aluminum current collectors undergo sustained oxidative dissolution, releasing electrons that selectively reduce transition metals (TM) in the layered oxide to TM(II). This redox reaction triggers H<sup>+</sup> insertion, Li<sup>+</sup>/H<sup>+</sup> exchange, and lattice destabilization, forming Li<sub><i>x</i></sub>H<sub><i>y</i></sub>TMO<sub>2</sub> intermediates that spontaneously coordinate with CO<sub>3</sub><sup>2-</sup> to yield TMCO<sub>3</sub> or Ni<sub>2</sub>(OH)<sub>2</sub>CO<sub>3</sub>, while Li<sup>+</sup> precipitates as Li<sub>2</sub>CO<sub>3</sub>. CO<sub>2</sub> acts both as a proton carrier and as a coordinating ligand, sustaining the redox-coordination loop. This chemistry-driven approach redefines corrosion as a tool for selective redox transformations and offers a reagent-free, scalable pathway for LIB recycling under ambient conditions.

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Journal
Journal of the American Chemical Society
Published
2025-09-19
DOI
https://doi.org/10.1021/jacs.5c09473
Primary Topic
Extraction and Separation Processes
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article
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article

Atmospheric Corrosion-Driven Redox Coordination Enables Spontaneous Carbonate Conversion of Lithium-Ion Battery Cathodes

Tianran Yan, Ke Shen, Wenbo Tang, Jialong Yu et al.
Journal of the American Chemical Society
Extraction and Separation Processes
article

Atmospheric Corrosion-Driven Redox Coordination Enables Spontaneous Carbonate Conversion of Lithium-Ion Battery Cathodes

Tianran Yan, Ke Shen, Wenbo Tang, Jialong Yu, Tingting Zhang, Liang Zhang, Wei Zhang, Wenbin Dai
article en

Abstract

The growing demand for lithium-ion batteries (LIBs) has intensified the need for sustainable methods to recover critical metals. Current recycling strategies, including pyrometallurgy and hydrometallurgy, often involve high energy consumption, harsh reagents, and poor selectivity, limiting their environmental and economic viability. Here, we report a chemically autonomous and energy-neutral cathode recycling process driven by atmospheric corrosion. Under humid air and dissolved CO<sub>2</sub>, aluminum current collectors undergo sustained oxidative dissolution, releasing electrons that selectively reduce transition metals (TM) in the layered oxide to TM(II). This redox reaction triggers H<sup>+</sup> insertion, Li<sup>+</sup>/H<sup>+</sup> exchange, and lattice destabilization, forming Li<sub><i>x</i></sub>H<sub><i>y</i></sub>TMO<sub>2</sub> intermediates that spontaneously coordinate with CO<sub>3</sub><sup>2-</sup> to yield TMCO<sub>3</sub> or Ni<sub>2</sub>(OH)<sub>2</sub>CO<sub>3</sub>, while Li<sup>+</sup> precipitates as Li<sub>2</sub>CO<sub>3</sub>. CO<sub>2</sub> acts both as a proton carrier and as a coordinating ligand, sustaining the redox-coordination loop. This chemistry-driven approach redefines corrosion as a tool for selective redox transformations and offers a reagent-free, scalable pathway for LIB recycling under ambient conditions.

Journal of the American Chemical SocietyVol. 147(39)
Soochow University (CN)
Openalex Percentile: Top 74%
Extraction and Separation Processes
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