Machine learning–assisted <i>in situ</i> corrosion monitoring: a review

Abstract As the critical first step in structural health management and fault diagnosis, corrosion monitoring is inherently multidisciplinary in nature. While conventional in situ techniques capture real-time electrical, vibrational, and thermal signatures, their effectiveness is constrained by limited detection precision, inefficient data analysis, and unreliable predictive modeling. The convergence of artificial intelligence (AI) and big data analytics has fundamentally transformed this field, generating considerable academic interest over the past decade. Machine learning (ML) – serving as the cornerstone of this revolution – excels not only in extracting nonlinear features from nonstationary processes but also employs probabilistic inference frameworks to quantify predictive uncertainty, thereby substantially augmenting in situ monitoring capabilities. This review systematically examines advancements in ML-assisted corrosion monitoring throughout the preceding decade, categorizing prevalent algorithms according to domain-specific implementations while evaluating enhanced in situ techniques through empirical case studies demonstrating superior data processing efficacy. Finally, we project future trajectories for intelligent monitoring technology in light of persistent challenges and emergent innovations.

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Publication Details

Journal
Corrosion Reviews
Published
2025-09-19
DOI
https://doi.org/10.1515/corrrev-2025-0014
Citations
3
Primary Topic
Non-Destructive Testing Techniques
Type
article
Field-Weighted Citation Impact
2.14
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article

Machine learning–assisted in situ corrosion monitoring: a review

R. S. Li, Huan‐Chün Wang, X. Wang, Yuhao Zhu et al.
3 citations
Corrosion Reviews
Non-Destructive Testing Techniques
2.14
article

Machine learning–assisted in situ corrosion monitoring: a review

R. S. Li, Huan‐Chün Wang, X. Wang, Yuhao Zhu, Xiaogang Mu
article en
3 citations

Abstract

Abstract As the critical first step in structural health management and fault diagnosis, corrosion monitoring is inherently multidisciplinary in nature. While conventional in situ techniques capture real-time electrical, vibrational, and thermal signatures, their effectiveness is constrained by limited detection precision, inefficient data analysis, and unreliable predictive modeling. The convergence of artificial intelligence (AI) and big data analytics has fundamentally transformed this field, generating considerable academic interest over the past decade. Machine learning (ML) – serving as the cornerstone of this revolution – excels not only in extracting nonlinear features from nonstationary processes but also employs probabilistic inference frameworks to quantify predictive uncertainty, thereby substantially augmenting in situ monitoring capabilities. This review systematically examines advancements in ML-assisted corrosion monitoring throughout the preceding decade, categorizing prevalent algorithms according to domain-specific implementations while evaluating enhanced in situ techniques through empirical case studies demonstrating superior data processing efficacy. Finally, we project future trajectories for intelligent monitoring technology in light of persistent challenges and emergent innovations.

Corrosion ReviewsVol. 44(1)
PLA Rocket Force University of Engineering (CN), Shaanxi Normal University (CN)
Openalex Percentile: Top 12%
Non-Destructive Testing Techniques
2.14
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