Numerical Investigation of Burden Distribution in Oxygen Blast Furnace Ironmaking

The oxygen blast furnace (OBF) is a promising technology for ironmaking, and its burden distribution pattern plays a key role in optimizing performance. This study investigates the impact of the peripheral opening extent (POE), which reflects the coke distribution adjacent to the furnace wall, on OBF performance using a computational fluid dynamics (CFD) process model. A 380 m3 OBF is simulated, incorporating reducing gas injection through both the hearth tuyeres and shaft tuyeres. By analyzing the inner states, the global performance is evaluated. The results show that the optimal POE value is 20°, which minimizes the fuel rate, maximizes productivity, and achieves the highest top gas utilization factor. As POE increases, chemical reaction carbon consumption decreases. The combustion heat in front of the tuyeres initially decreases and then increases, leading to a corresponding decrease and subsequent increase in carbon consumption in the tuyeres. The combined effects of these factors cause the fuel rate to first decrease and then increase. Additionally, this study quantifies the relationship between shaft injection rate and burden distribution. It is found that shaft injection improves the furnace’s thermal state and enhances the reducing atmosphere, leading to a reduced fuel rate. Notably, the optimal POE value remains constant at 20°, regardless of the shaft injection rate, suggesting that POE selection is independent of the injection rate. Overall, appropriate peripheral openings contribute to improving OBF global performance. These findings should be helpful to the industrial OBF operation.