Characterising Ultrasint PP Nat 01 Polypropylene to Examine Its Feasibility in Powder Bed Fusion

The current study examines the feasibility of Ultrasint PP nat 01 polypropylene material in powder bed fusion through powder characterisation. The results obtained are also deemed to be pertinent when developing or validating analytical and numerical models of Polymer Laser Sintering, which were not within the scope of this paper. The following critical characteristics were examined: powder morphology, powder particle size distribution (PSD), bulk density, tapped density, melt flow index, thermal characteristics of the material, degree of crystallinity, and optical properties. Ultrasint PP nat 01 powder has a PSD in the range of 20–80 µm, which is within the recommended particle size distribution. The Hausner ratio, tapped density, and bulk density of the material were calculated and measured as 1.230 ± 0.05, 0.455 ± 0.02 g/cm3, and 0.370 ± 0.03 g/cm3, respectively. The melt flow index of Ultrasint PP nat 01 was measured as 15.8 g/10 min. The initial melting point of the material was determined to be 133.8 °C. The powder used had a relatively high sintering window of 30.7 °C, a degree of crystallinity of around 31.8%, and a high thermal stability of around 461.52 °C. The material was found to attain full fusion of particles at around 170 °C. Fourier Transform Infrared Spectroscopy indicated that Ultrasint PP nat 01 powder has poor radiation absorption, but high transmission properties.