Multiple equilibria enables tunable wetting of droplets on patterned liquid surfaces

Patterning solid surfaces with varying wettability is important to manage droplets in microfluidics, heat transfer, and printing. Solid surface roughness poses fundamental limitations including contact-line pinning and solid friction. Here, we report an experimental strategy and theoretical design principles for patterned liquid surfaces (PaLS) that combine the controlled wettability from patterning with the ultrasmoothness of a lubricant-infused surface. In contrast to a solid, on PaLS, a droplet can be in 10 different wetting states. This richness arises from the adaptation of the liquid lubricants and can be harnessed to control the apparent contact angle of the droplet over the full range of wettability while removing contact-line pinning effects induced by the solid surface. In the limit of thin liquid films, we derive surface-averaged laws for the apparent contact angle for each wetting state, which capture both experimental and simulation data. Our results provide a distinct approach to surface patterning that exploits the interaction of fluids with lubricant-impregnated surfaces.

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Publication Details

Journal
Science Advances
Published
2025-09-19
DOI
https://doi.org/10.1126/sciadv.adw6615
Citations
1
Primary Topic
Surface Modification and Superhydrophobicity
Type
article
Field-Weighted Citation Impact
0.66
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article

Multiple equilibria enables tunable wetting of droplets on patterned liquid surfaces

Gary G. Wells, Hongyu Zhao, Jack R. Panter, Halim Kusumaatmaja et al.
1 citations
Science Advances
Surface Modification and Superhydrophobicity
0.66
article

Multiple equilibria enables tunable wetting of droplets on patterned liquid surfaces

Gary G. Wells, Hongyu Zhao, Jack R. Panter, Halim Kusumaatmaja, Rodrigo Ledesma‐Aguilar, Xitong Zhang, Glen McHale
article en
1 citations

Abstract

Patterning solid surfaces with varying wettability is important to manage droplets in microfluidics, heat transfer, and printing. Solid surface roughness poses fundamental limitations including contact-line pinning and solid friction. Here, we report an experimental strategy and theoretical design principles for patterned liquid surfaces (PaLS) that combine the controlled wettability from patterning with the ultrasmoothness of a lubricant-infused surface. In contrast to a solid, on PaLS, a droplet can be in 10 different wetting states. This richness arises from the adaptation of the liquid lubricants and can be harnessed to control the apparent contact angle of the droplet over the full range of wettability while removing contact-line pinning effects induced by the solid surface. In the limit of thin liquid films, we derive surface-averaged laws for the apparent contact angle for each wetting state, which capture both experimental and simulation data. Our results provide a distinct approach to surface patterning that exploits the interaction of fluids with lubricant-impregnated surfaces.

Science AdvancesVol. 11(38)
University of East Anglia (GB), Durham University (GB), University of Edinburgh (GB)
Openalex Percentile: Top 27%
Surface Modification and Superhydrophobicity
0.66
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