Access to Leading Unit Design with Suitable Operating Conditions for the Production of Carbon Black-type SRF

In this research, technological knowledge for the production of carbon black type semi-reinforcing furnace (SRF) was achieved by designing and building an experimental unit consisting of a furnace, cooling tower, cyclone, filtration and separation unit, and drying and physical treatment unit. Gas oil and fuel oil were used as raw materials in the production of carbon black-type SRF. Partial combustion technology was adopted to meet its technical requirements locally. Economically, partial combustion and oxidative pyrolysis have become mainstream methods. These methods involve the use of hydrocarbons that play a dual role; in addition to being a source of heat, they also help in the production of carbon black. Carbon black is primarily used as a filler or reinforcing agent in various rubber mixtures, especially in the tire and other rubber industries. It also serves as a black pigment in printing inks, surface coatings, paper, plastics, and other applications. The raw materials used in this research produced a good yield and exhibited similar properties to the commercial sample when appropriate operating conditions were selected. The production of carbon black from gas oil was successfully distinguished in this pilot plant, providing better specifications and a more straightforward production method than fuel oil.

Authors

Publication Details

Journal
Baghdad Science Journal
Published
2025-09-16
DOI
https://doi.org/10.21123/2411-7986.5049
Primary Topic
Graphite, nuclear technology, radiation studies
Type
article
Field-Weighted Citation Impact
0.00

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article

Access to Leading Unit Design with Suitable Operating Conditions for the Production of Carbon Black-type SRF

Wafa K. Essa, Layth Y. Qasim, Noaman Z. Sulyman, Hiba M. Awad
Baghdad Science Journal
Graphite, nuclear technology, radiation studies
article

Access to Leading Unit Design with Suitable Operating Conditions for the Production of Carbon Black-type SRF

Wafa K. Essa, Layth Y. Qasim, Noaman Z. Sulyman, Hiba M. Awad
article en

Abstract

In this research, technological knowledge for the production of carbon black type semi-reinforcing furnace (SRF) was achieved by designing and building an experimental unit consisting of a furnace, cooling tower, cyclone, filtration and separation unit, and drying and physical treatment unit. Gas oil and fuel oil were used as raw materials in the production of carbon black-type SRF. Partial combustion technology was adopted to meet its technical requirements locally. Economically, partial combustion and oxidative pyrolysis have become mainstream methods. These methods involve the use of hydrocarbons that play a dual role; in addition to being a source of heat, they also help in the production of carbon black. Carbon black is primarily used as a filler or reinforcing agent in various rubber mixtures, especially in the tire and other rubber industries. It also serves as a black pigment in printing inks, surface coatings, paper, plastics, and other applications. The raw materials used in this research produced a good yield and exhibited similar properties to the commercial sample when appropriate operating conditions were selected. The production of carbon black from gas oil was successfully distinguished in this pilot plant, providing better specifications and a more straightforward production method than fuel oil.

Baghdad Science JournalVol. 22(9)
University of Duhok
Openalex Percentile: Top 81%
Graphite, nuclear technology, radiation studies
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Access to Leading Unit Design with Suitable Operating Conditions for the Production of Carbon Black-type SRF — Wafa K. Essa, Layth Y. Qasim, et al. · Baghdad Science Journal (2025) | TGRS Research Map | TGRS