SFD-YOLO: A Multi-Angle Scattered Field-Based Optical Surface Defect Recognition Method

The surface quality of optical components plays a decisive role in advanced imaging, precision manufacturing, and high-power laser systems, where even defects can induce abnormal scattering and degrade system performance. Addressing the limitations of conventional single-view inspection methods, this study presents a panoramic multi-angle scattered light field acquisition approach integrated with deep learning-based recognition. A hemispherical synchronous imaging system is designed to capture complete scattered distributions from surface defects in a single exposure, ensuring both structural consistency and angular completeness of the measured data. To enhance the interpretation of complex scattering patterns, we develop a tailored lightweight network, SFD-YOLO, which incorporates the PSimam attention module for improved salient feature extraction and the Efficient_Mamba_CSP module for robust global semantic modeling. Using a simulated dataset of multi-width scratch defects, the proposed method achieves high classification accuracy with strong generalization and computational efficiency. Compared to the baseline YOLOv11-cls, SFD-YOLO improves Top-1 accuracy from 92.5% to 95.6%, while reducing the parameter count from 1.54 M to 1.25 M and maintaining low computational cost (Flops 4.0G). These results confirm that panoramic multi-angle scattered imaging, coupled with advanced neural architectures, provides a powerful and practical framework for optical surface defect detection, offering valuable prospects for high-precision quality evaluation and intelligent defect inversion in optical inspection.

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Publication Details

Journal
Photonics
Published
2025-09-18
DOI
https://doi.org/10.3390/photonics12090929
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
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article

SFD-YOLO: A Multi-Angle Scattered Field-Based Optical Surface Defect Recognition Method

Chunyan Wang, Xuan Liu, Hao Sun, Jian Zhang
Photonics
Industrial Vision Systems and Defect Detection
article

SFD-YOLO: A Multi-Angle Scattered Field-Based Optical Surface Defect Recognition Method

Chunyan Wang, Xuan Liu, Hao Sun, Jian Zhang
article en

Abstract

The surface quality of optical components plays a decisive role in advanced imaging, precision manufacturing, and high-power laser systems, where even defects can induce abnormal scattering and degrade system performance. Addressing the limitations of conventional single-view inspection methods, this study presents a panoramic multi-angle scattered light field acquisition approach integrated with deep learning-based recognition. A hemispherical synchronous imaging system is designed to capture complete scattered distributions from surface defects in a single exposure, ensuring both structural consistency and angular completeness of the measured data. To enhance the interpretation of complex scattering patterns, we develop a tailored lightweight network, SFD-YOLO, which incorporates the PSimam attention module for improved salient feature extraction and the Efficient_Mamba_CSP module for robust global semantic modeling. Using a simulated dataset of multi-width scratch defects, the proposed method achieves high classification accuracy with strong generalization and computational efficiency. Compared to the baseline YOLOv11-cls, SFD-YOLO improves Top-1 accuracy from 92.5% to 95.6%, while reducing the parameter count from 1.54 M to 1.25 M and maintaining low computational cost (Flops 4.0G). These results confirm that panoramic multi-angle scattered imaging, coupled with advanced neural architectures, provides a powerful and practical framework for optical surface defect detection, offering valuable prospects for high-precision quality evaluation and intelligent defect inversion in optical inspection.

PhotonicsVol. 12(9)
Changchun University of Science and Technology (CN)
Openalex Percentile: Top 64%
Industrial Vision Systems and Defect Detection
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SFD-YOLO: A Multi-Angle Scattered Field-Based Optical Surface Defect Recognition Method — Chunyan Wang, Xuan Liu, et al. · Photonics (2025) | TGRS Research Map | TGRS