Template‐Free Gradient Selective Etching of Porous Carbon Nanospheres: Synergistic Dielectric Loss Optimization and Bifunctional Microwave Absorption‐Corrosion Resistance Integration
The development of microwave-absorbing coatings for saline environments confronts dual challenges: dielectric loss optimization and porous carbon corrosion resistance. A solvent-mediated dynamic etching strategy achieving dual structural synergy is proposed. Acetone-regulated pore architecture enables template-free gradient etching, achieving tunable electromagnetic parameters and optimized absorption performance through pore size differentiation in nitrogen-doped 3D networks. In situ surface deoxygenation constructs hierarchical superhydrophobic micropores, decoupling pore topology from moisture adsorption. By bridging atomic-scale defect engineering and macroscopic interface optimization, a microstructure-mediated dielectric regulation paradigm is established. The optimized hollow porous carbon nanoparticles etched by 130 mL of acetone (HPCNs-130) demonstrate exceptional performance with -16.0 dB reflection loss at 2.78 mm thickness and 2.28 GHz bandwidth at 4.61 mm. Crucially, 48 h salt spray tests confirm superior corrosion resistance versus uncoated substrates. The coating significantly reduces the corrosion current from 25.44 to 0.53 µA cm<sup>-</sup> <sup>2</sup>, achieving a corrosion inhibition efficiency of 97.9%. This work proposes a novel solvent-mediated dynamic etching strategy, enabling template-free and gradient-controlled pore architecture, overcoming template-dependent structural limitations. By bridging atomic-scale defect engineering and macroscopic interface optimization, a structure-function synergy paradigm is demonstrated that concurrently addresses electromagnetic attenuation and electrochemical degradation, providing transformative solutions for marine infrastructure protection.
Authors
- Minggang Xia (ORCID: https://orcid.org/0000-0002-4386-4736)
- Qi Lou
- Zipeng Wu (ORCID: https://orcid.org/0000-0002-9349-1325)
- Shaodan He (ORCID: https://orcid.org/0009-0008-6975-2178)
- Xudong Zhang (ORCID: https://orcid.org/0000-0001-8487-9742)
- Lina Chen (ORCID: https://orcid.org/0000-0002-2423-2418)
- Dehua Zong
Institutions
- Xi'an Jiaotong University (CN)
Publication Details
- Journal
- Small
- Published
- 2025-09-18
- DOI
- https://doi.org/10.1002/smll.202507680
- Primary Topic
- Electromagnetic wave absorption materials
- Type
- article
- Field-Weighted Citation Impact
- 0.00