Sustainable pattern engineering: Creating zero-waste designs for women’s casualwear

The use of waste-cutting methods in fashion pattern development can be a solution to minimize textile waste, supporting sustainability in the fashion industry. This research aims to develop a practical prototype for women’s casual wear and measure potential users’ responses to the pattern as a recommendation for mass production. The development process refers to a simplified Borg and Gall model, involving expert consultation to refine the prototype, as well as validation by academics and practitioners. Feasibility assessment was conducted using a questionnaire and analyzed descriptively by percentage. The validation results show that this prototype meets the eligibility criteria in the aspects of pattern suitability, materials, design, sewing techniques, and attractiveness, with high scores: media experts (95%), material experts (86.66%), and field tests (83.33%). With these results, the prototype was declared feasible as a production model for casual wear without excess textile waste, supporting the sustainable fashion movement.