Design and Experiment of the Mold for the Production Process of Natural Arc-Shaped Bamboo Laminated Lumber

Natural arc-shaped bamboo laminated lumber (ABLL) is an engineering material made from recyclable and rapidly renewable bamboo. Objectives: to enhance processing mechanization by (i) establishing a fixed-arc dimensional model for bamboo splits, (ii) designing an integrated mold capable of simultaneous shaping and drying, and (iii) validating its performance through simulation and experiment. Methods: numerical modeling simulated the operational process, and physical tests measured split length, thickness, inner and outer chord lengths, and moisture content. Results: after the mold completes the arc-fixing and drying of bamboo splits, parameters including the splits’ length, chord length, thickness, and moisture content are suitable for subsequent processing. Based on simulation results, the working mechanism of load application and deformation of bamboo during the equipment’s arc-fixing process was analyzed. The cylindrical arc geometry causes uneven material deformation and stress distribution during arc-fixing. Arc-fixing of bamboo splits results in irreversible edge densification. Thus, gluing should be performed promptly to prevent warping. Evaluation metrics for arc length data—including RE ≤ 8.46%, R2 ≥ 0.71, and RMSE ≤ 3.61—confirm the reliability of the dimensional model and virtual prototype simulation model. The proposed method was expected to provide a reference for the development of devices specifically designed for ABLL.