Review of Technological Breakthroughs and Industrial Chain Synergy Innovations in China’s Domestic High-Temperature High-Pressure Rotary Steerable Drilling System: A Global Context

As high-end oil and gas equipment, the high-temperature high-pressure (HTHP) adaptability and intelligence level of Rotary Steerable Systems (RSS) directly determine the development efficiency of deep unconventional resources. This paper reviews the technological breakthroughs and industrial chain synergy pathways of domestic RSS in China, with core conclusions as follows: (1) domestic technologies represented by the CG STEER system have achieved stable operation at 150 °C, high build rates of 15.3°/30 m, and reservoir penetration rates of 98.7%, with key indicators reaching international advanced levels; (2) collaborative innovations in material system reconstruction, hybrid steering mechanisms, and vibration suppression technology have reduced single-well drilling cycles by 50%; (3) industrial chain synergy effects are significant: a 95% localization rate reduced the cost per bottom hole assembly (BHA) run to CNY 2 million, and the “Penta-Helix” innovation model increased patent sharing rates to >60%; (4) breakthroughs in 175 °C high-temperature chips and downhole intelligent decision-making algorithms are urgently needed. This study provides technological paradigms and industrial upgrading pathways for the autonomous development of drilling equipment for extreme conditions. Recognizing the need for comprehensive improvement, the revised manuscript will strengthen three key aspects: (1) supplementing systematic comparisons between domestic technologies and international benchmarks in terms of HTHP adaptability and intelligent control; (2) elaborating technical details of hybrid steering mechanisms and vibration suppression technologies to clarify their innovation in industrial processes; (3) adding case studies of autonomous decision-making systems in ultra-deep wells to verify the practical effectiveness of the proposed methods. These revisions aim to address the current limitations and enhance the scientific rigor of the study.

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Publication Details

Journal
Processes
Published
2025-09-17
DOI
https://doi.org/10.3390/pr13092968
Citations
1
Primary Topic
Drilling and Well Engineering
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article
Field-Weighted Citation Impact
1.15
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article

Review of Technological Breakthroughs and Industrial Chain Synergy Innovations in China’s Domestic High-Temperature High-Pressure Rotary Steerable Drilling System: A Global Context

Yu Xie, Hao Geng, Jianmin Han, Dong Fang Yang et al.
1 citations
Processes
Drilling and Well Engineering
1.15
article

Review of Technological Breakthroughs and Industrial Chain Synergy Innovations in China’s Domestic High-Temperature High-Pressure Rotary Steerable Drilling System: A Global Context

Yu Xie, Hao Geng, Jianmin Han, Dong Fang Yang, Siyu Li, Qingbo Liu
article en
1 citations

Abstract

As high-end oil and gas equipment, the high-temperature high-pressure (HTHP) adaptability and intelligence level of Rotary Steerable Systems (RSS) directly determine the development efficiency of deep unconventional resources. This paper reviews the technological breakthroughs and industrial chain synergy pathways of domestic RSS in China, with core conclusions as follows: (1) domestic technologies represented by the CG STEER system have achieved stable operation at 150 °C, high build rates of 15.3°/30 m, and reservoir penetration rates of 98.7%, with key indicators reaching international advanced levels; (2) collaborative innovations in material system reconstruction, hybrid steering mechanisms, and vibration suppression technology have reduced single-well drilling cycles by 50%; (3) industrial chain synergy effects are significant: a 95% localization rate reduced the cost per bottom hole assembly (BHA) run to CNY 2 million, and the “Penta-Helix” innovation model increased patent sharing rates to >60%; (4) breakthroughs in 175 °C high-temperature chips and downhole intelligent decision-making algorithms are urgently needed. This study provides technological paradigms and industrial upgrading pathways for the autonomous development of drilling equipment for extreme conditions. Recognizing the need for comprehensive improvement, the revised manuscript will strengthen three key aspects: (1) supplementing systematic comparisons between domestic technologies and international benchmarks in terms of HTHP adaptability and intelligent control; (2) elaborating technical details of hybrid steering mechanisms and vibration suppression technologies to clarify their innovation in industrial processes; (3) adding case studies of autonomous decision-making systems in ultra-deep wells to verify the practical effectiveness of the proposed methods. These revisions aim to address the current limitations and enhance the scientific rigor of the study.

ProcessesVol. 13(9)
Yangtze University (CN), Chinese Academy of Sciences (CN), Hilong (China) (CN), Institute of Geology and Geophysics (CN), China National Petroleum Corporation (China) (CN)
Openalex Percentile: Top 19%
Drilling and Well Engineering
1.15
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