Microstructure Evolution of Keyhole Repair Using Refilling Friction Stir Spot Welding of 6082 Aluminum Alloys

The keyhole defect located at the termination of the friction stir welding (FSW) seam of 6082 aluminum alloys was repaired utilizing the refilling friction stir spot technique. This study examined the impact of the plunge depths on the microstructure of the welding spot. The results show that under the action of shear stress introduced by the pin, the (111)[11¯0] shear texture and (112)[111¯] Copper texture were formed. The formation of (001)[100] Cube and (001)[310] CubeND textures was due to the occurrence of discontinuous dynamic recrystallization. When the plunge depth of the sleeve was 1.0 mm, the volume fraction of deformed grains in the welding spot reached 45%, and the tensile strength of the welding spots was 184 MPa. When the plunge depth of the sleeve was 1.5 mm, the tensile strength of the repaired spot welding was 210 MPa, which was basically equal to the strength of the FSW seam.