Thermal Monitoring for Process Control and Parameter Correlation in Laser Powder Bed Fusion of AlSi10Mg

Laser Powder Bed Fusion (L-PBF) of AlSi10Mg is challenged by rapid thermal transients and high diffusivity. This study uses a microbolometer-based thermal monitoring system to correlate laser power, scan speed, and build position with thermal features. The results demonstrate reliable detection of defects such as keyhole porosity, supporting real-time process control and quality assurance.

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Published
2025-09-12
DOI
https://doi.org/10.3390/proceedings2025129007
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
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article

Thermal Monitoring for Process Control and Parameter Correlation in Laser Powder Bed Fusion of AlSi10Mg

Francesca Di Carolo, Davide Palumbo, Umberto Galietti, Giovanni Santonicola et al.
Additive Manufacturing Materials and Processes
article

Thermal Monitoring for Process Control and Parameter Correlation in Laser Powder Bed Fusion of AlSi10Mg

Francesca Di Carolo, Davide Palumbo, Umberto Galietti, Giovanni Santonicola, Ester D’Accardi, A. Giorgini, Gianluca Acquistapace
article en

Abstract

Laser Powder Bed Fusion (L-PBF) of AlSi10Mg is challenged by rapid thermal transients and high diffusivity. This study uses a microbolometer-based thermal monitoring system to correlate laser power, scan speed, and build position with thermal features. The results demonstrate reliable detection of defects such as keyhole porosity, supporting real-time process control and quality assurance.

Universidad de Valladolid (ES), University of Bari Aldo Moro (IT)
Openalex Percentile: Top 74%
Additive Manufacturing Materials and Processes
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