Parametric Investigation on the Responsibility of Dual Solenoid Fuel Injectors with Multiple Injection Strategies

To improve the flexibility of injection rate control, this study developed a set of drive current timing strategies for a dual-solenoid-valve injector (DSVCI) featuring (NCV-1) and (NCV-2). These strategies enabled operation in single-valve rectangular, dual-valve rectangular, and ramp injection modes. The corresponding injection characteristics, including injection rate profiles, injection delay, duration, and fuel quantity, were systematically examined across a wide range of conditions. Results show that the ramp mode initiates with a gradual increase in injection rate driven by NCV-1, followed by a sharp acceleration upon NCV-2 activation. The opening delay in ramp mode closely matches that of the single-valve rectangular mode, while its injection onset occurs 0.23 ms later than in dual-valve operation. In contrast, the closing delay in ramp mode aligns with the dual-valve rectangular mode and exceeds that of the single-valve mode. Both ramp and dual-valve modes exhibit reduced injection durations with increasing pressure, whereas the single-valve mode maintains a nearly constant duration at low pressures. Under long-duration injections, the fuel quantity increases linearly in rectangular modes but displays an accelerating growth trend in the ramp mode as NCV-2 activation time increases. These findings provide new insights into the dynamic behavior of the dual-solenoid-valve control injector and highlight the potential of ramp shaping for advanced injection rate control.

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Publication Details

Journal
International Journal of Automotive Manufacturing and Materials
Published
2025-09-17
DOI
https://doi.org/10.53941/ijamm.2025.100022
Primary Topic
Advanced Combustion Engine Technologies
Type
article
Field-Weighted Citation Impact
0.00

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article

Parametric Investigation on the Responsibility of Dual Solenoid Fuel Injectors with Multiple Injection Strategies

Daijun Wei, Qiang Cheng, Xiaoyan Wang, Chengjun Zhu et al.
International Journal of Automotive Manufacturing and Materials
Advanced Combustion Engine Technologies
article

Parametric Investigation on the Responsibility of Dual Solenoid Fuel Injectors with Multiple Injection Strategies

Daijun Wei, Qiang Cheng, Xiaoyan Wang, Chengjun Zhu, Wenshuo Du, Quan Dong
article en

Abstract

To improve the flexibility of injection rate control, this study developed a set of drive current timing strategies for a dual-solenoid-valve injector (DSVCI) featuring (NCV-1) and (NCV-2). These strategies enabled operation in single-valve rectangular, dual-valve rectangular, and ramp injection modes. The corresponding injection characteristics, including injection rate profiles, injection delay, duration, and fuel quantity, were systematically examined across a wide range of conditions. Results show that the ramp mode initiates with a gradual increase in injection rate driven by NCV-1, followed by a sharp acceleration upon NCV-2 activation. The opening delay in ramp mode closely matches that of the single-valve rectangular mode, while its injection onset occurs 0.23 ms later than in dual-valve operation. In contrast, the closing delay in ramp mode aligns with the dual-valve rectangular mode and exceeds that of the single-valve mode. Both ramp and dual-valve modes exhibit reduced injection durations with increasing pressure, whereas the single-valve mode maintains a nearly constant duration at low pressures. Under long-duration injections, the fuel quantity increases linearly in rectangular modes but displays an accelerating growth trend in the ramp mode as NCV-2 activation time increases. These findings provide new insights into the dynamic behavior of the dual-solenoid-valve control injector and highlight the potential of ramp shaping for advanced injection rate control.

International Journal of Automotive Manufacturing and Materials
Harbin Engineering University (CN), Weichai Power (China) (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 78%
Advanced Combustion Engine Technologies
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