Ultra-Long, Minor-Diameter, Untethered Growing Continuum Robot via Tip Actuation and Steering

Continuum robots with outstanding compliance, dexterity, and lean bodies are successfully applied in medicine, aerospace engineering, the nuclear industry, rescue operations, construction, service, and manipulation. However, the inherent low stiffness characteristics of continuum bodies make it challenging to develop ultra-long and small-diameter continuum robots. To address this size–scale challenge of continuum robots, we developed an 8 m long continuum robot with a diameter of 23 mm by a tip actuation and growth mechanism. Meanwhile, we also realized the untethered design of the continuum robot, which greatly increased its usable space range, portability, and mobility. Demonstration experiments prove that the developed growing continuum robot has good flexibility and manipulability, as well as the ability to cross obstacles and search for targets. Its continuum body can transport liquids over long distances, providing water, medicine, and other rescue items for trapped individuals. The functionality of an untethered growing continuum robot (UGCR) can be expanded by installing multiple tools, such as a grasping tool at its tip to pick up objects in deep wells, pits, and other scenarios. In addition, we established a static model to predict the deformation of UGCR, and the prediction error of its tip position was within 2.6% of its length. We verified the motion performance of the continuum robot through a series of tests involving workspace, disturbance resistance, collision with obstacles, and load performance, thus proving its good anti-interference ability and collision stability. The main contribution of this work is to provide a technical reference for the development of ultra-long continuum robots based on the tip actuation and steering principle.