Micro-Arc Coatings with Different Types of Microparticles on Titanium Alloy: Formation, Structure, and Properties

This study examines the effects of electrolyte composition, specifically the incorporation of dispersed particles, on the properties and formation kinetics of micro-arc oxidation (MAO) coatings on a bioinert titanium alloy. Coatings with particles of β-tricalcium phosphate (CP), wollastonite (CS), and combined coatings containing both types of particles (SP) were obtained. The MAO process was carried out using a Micro-Arc 3.0 unit in pulsed potentiostatic anode mode, with the process voltage ranging from 350 to 500 volts. The surface morphology and internal structure of the coatings were examined using scanning electron microscopy. The elemental composition of the coatings was determined by the EDX method, while the phase composition and fine structure of the coatings were investigated by XRD and TEM methods, respectively. The adhesion properties of the coatings were determined by means of scratch testing. When the MAO process voltage was increased to 500 V, the thickness of CP, CS, and SP coatings increased to 80, 50, and 50 μm, respectively. Notably, SP coatings demonstrated the highest adhesion strength (critical load Lc = 22 N), indicating their potential for use in load-bearing medical implants, where preventing delamination under mechanical stress is critical.