Improvement of Microstructure and Mechanical Properties of SiC–VC System Obtained by Electroconsolidation

This study examines the influence of vanadium carbide (VC) on the physical and mechanical properties of SiC-VC composites fabricated by a modified spark plasma sintering (SPS) method at a uniaxial pressure of 45 MPa. It was found that the addition of 40 wt.% VC into the SiC matrix led to a substantial reduction in porosity from ca. 30% to less than 8.2% and caused enhancement of the properties. Fracture toughness increased from 2.9 to 7.0 MPa·m<sup>1/2</sup>, and hardness rose from 2.9 to 22.6 GPa. In the SiC-VC system, vanadium carbide acted as a grain growth inhibitor and particulate reinforcement. A sintering temperature increase from 1900 °C to 2000 °C resulted in a ~70% improvement in hardness and a ~50% gain in fracture toughness. The results highlighted the critical balance between densification parameters and microstructural stability. Utilization of n-dimensional vector space of material features, Mahalanobis distance, and Pareto trade-off optimization helped to describe the features of the newly obtained composites and to optimize the manufacturing process.

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Journal
Materials
Published
2025-09-16
DOI
https://doi.org/10.3390/ma18184331
Primary Topic
Advanced ceramic materials synthesis
Type
article
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article

Improvement of Microstructure and Mechanical Properties of SiC–VC System Obtained by Electroconsolidation

Waldemar Samociuk, Jolanta Natalia Latosińska, Mirosław Rucki, T. O. Kosenchuk et al.
Materials
Advanced ceramic materials synthesis
article

Improvement of Microstructure and Mechanical Properties of SiC–VC System Obtained by Electroconsolidation

Waldemar Samociuk, Jolanta Natalia Latosińska, Mirosław Rucki, T. O. Kosenchuk, Volodymyr Pavlovych Nerubatskyi, T. Szumiata, Jacek Caban, Volodymyr Chyshkala, É. S. Gevorkyan, Zbigniew Krzysiak, V. V. Ivzhenko
article en

Abstract

This study examines the influence of vanadium carbide (VC) on the physical and mechanical properties of SiC-VC composites fabricated by a modified spark plasma sintering (SPS) method at a uniaxial pressure of 45 MPa. It was found that the addition of 40 wt.% VC into the SiC matrix led to a substantial reduction in porosity from ca. 30% to less than 8.2% and caused enhancement of the properties. Fracture toughness increased from 2.9 to 7.0 MPa·m<sup>1/2</sup>, and hardness rose from 2.9 to 22.6 GPa. In the SiC-VC system, vanadium carbide acted as a grain growth inhibitor and particulate reinforcement. A sintering temperature increase from 1900 °C to 2000 °C resulted in a ~70% improvement in hardness and a ~50% gain in fracture toughness. The results highlighted the critical balance between densification parameters and microstructural stability. Utilization of n-dimensional vector space of material features, Mahalanobis distance, and Pareto trade-off optimization helped to describe the features of the newly obtained composites and to optimize the manufacturing process.

MaterialsVol. 18(18)
University of Life Sciences in Lublin (PL), Vilnius Gediminas Technical University (LT), Kazimierz Pułaski University of Technology and Humanities in Radom (PL), Ukrainian State University of Railway Transport (UA), V. Bakul Institute for Superhard Materials (UA), Adam Mickiewicz University in Poznań (PL), Lublin University of Technology (PL), V. N. Karazin Kharkiv National University (UA)
Openalex Percentile: Top 79%
Advanced ceramic materials synthesis
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