WeldLight: A Lightweight Weld Classification and Feature Point Extraction Model for Weld Seam Tracking

To address the issues of intense image noise interference and computational intensity faced by traditional vision-based weld tracking systems, we propose WeldLight, a lightweight and noise-resistant convolutional neural network for precise classification and positioning of welding seam feature points using single-line structured light vision. Our approach includes (1) an online data augmentation method to enhance training samples and improve noise adaptability; (2) a one-stage lightweight network for simultaneous positioning and classification; and (3) an attention module to filter features corrupted by intense noise, thereby improving stability. Experiments show that WeldLight achieves an F1-score of 0.9668 for seam classification on an adjusted test set, with mean absolute positioning errors of 1.639 pixels and 1.736 pixels on low-noise and high-noise test sets, respectively. With an inference time of 29.32 ms on a CPU platform, it meets real-time seam tracking requirements.

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Publication Details

Journal
Sensors
Published
2025-09-16
DOI
https://doi.org/10.3390/s25185761
Primary Topic
Welding Techniques and Residual Stresses
Type
article
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0.00
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article

WeldLight: A Lightweight Weld Classification and Feature Point Extraction Model for Weld Seam Tracking

Fengyuan Su, Fuxin Du, Chao Chen, Wenping Liu et al.
Sensors
Welding Techniques and Residual Stresses
article

WeldLight: A Lightweight Weld Classification and Feature Point Extraction Model for Weld Seam Tracking

Fengyuan Su, Fuxin Du, Chao Chen, Wenping Liu, Anning Li, Xinqi Yang, Ang Gao
article en

Abstract

To address the issues of intense image noise interference and computational intensity faced by traditional vision-based weld tracking systems, we propose WeldLight, a lightweight and noise-resistant convolutional neural network for precise classification and positioning of welding seam feature points using single-line structured light vision. Our approach includes (1) an online data augmentation method to enhance training samples and improve noise adaptability; (2) a one-stage lightweight network for simultaneous positioning and classification; and (3) an attention module to filter features corrupted by intense noise, thereby improving stability. Experiments show that WeldLight achieves an F1-score of 0.9668 for seam classification on an adjusted test set, with mean absolute positioning errors of 1.639 pixels and 1.736 pixels on low-noise and high-noise test sets, respectively. With an inference time of 29.32 ms on a CPU platform, it meets real-time seam tracking requirements.

SensorsVol. 25(18)
Shandong University (CN), Shandong Jiaotong University (CN), University of Science and Technology Beijing (CN)
Openalex Percentile: Top 74%
Welding Techniques and Residual Stresses
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WeldLight: A Lightweight Weld Classification and Feature Point Extraction Model for Weld Seam Tracking — Fengyuan Su, Fuxin Du, et al. · Sensors (2025) | TGRS Research Map | TGRS