WeldLight: A Lightweight Weld Classification and Feature Point Extraction Model for Weld Seam Tracking
To address the issues of intense image noise interference and computational intensity faced by traditional vision-based weld tracking systems, we propose WeldLight, a lightweight and noise-resistant convolutional neural network for precise classification and positioning of welding seam feature points using single-line structured light vision. Our approach includes (1) an online data augmentation method to enhance training samples and improve noise adaptability; (2) a one-stage lightweight network for simultaneous positioning and classification; and (3) an attention module to filter features corrupted by intense noise, thereby improving stability. Experiments show that WeldLight achieves an F1-score of 0.9668 for seam classification on an adjusted test set, with mean absolute positioning errors of 1.639 pixels and 1.736 pixels on low-noise and high-noise test sets, respectively. With an inference time of 29.32 ms on a CPU platform, it meets real-time seam tracking requirements.
Authors
- Fengyuan Su (ORCID: https://orcid.org/0009-0009-0825-923X)
- Fuxin Du (ORCID: https://orcid.org/0000-0001-9781-9677)
- Chao Chen (ORCID: https://orcid.org/0000-0002-4353-3283)
- Wenping Liu (ORCID: https://orcid.org/0000-0003-4910-6730)
- Anning Li (ORCID: https://orcid.org/0009-0003-0461-9900)
- Xinqi Yang (ORCID: https://orcid.org/0000-0002-1547-348X)
- Ang Gao (ORCID: https://orcid.org/0009-0003-8125-6218)
Institutions
- Shandong University (CN)
- Shandong Jiaotong University (CN)
- University of Science and Technology Beijing (CN)
Publication Details
- Journal
- Sensors
- Published
- 2025-09-16
- DOI
- https://doi.org/10.3390/s25185761
- Primary Topic
- Welding Techniques and Residual Stresses
- Type
- article
- Field-Weighted Citation Impact
- 0.00