Predicting Vendor and Supply Chain Disruptions Using AI and Machine Learning in ERP Sourcing and Procurement for Optimized Business Processes

Delayed supplier deliveries or supply chain disruptions can cause production problems and lead to financial loss. If supply chain leaders can predict these disruptions rather than react to them (reactive firefighting), it will help avoid losses. 88% of organizations are experiencing these delays, and 60% of them have significant revenue loss (>15%) as a result. Traditional ERP systems provide historical data that can support retrospective reporting, but this may not be useful enough to predict supply chain delays. This paper proposes a proactive AI/MLdriven predictive model that can analyse historical Purchase Order (PO) data to identify high-risk orders before they are delayed. This early warning of supply chain delays helps reduce stockouts, improves on-time delivery rates, and provides data-driven decision support for procurement teams. In this paper, AI techniques such as machine learning and predictive analysis are used to analyse historical PO data, train and tune predictive models, and facilitate deployment. It portrays a new architecture that embodies AI capabilities within existing ERP frameworks, with a specific emphasis on modular adaptability and scalability. This research concludes with a discussion of challenges and limitations, and further directions toward the smooth adoption of AI in enterprise environments.

Authors

Publication Details

Journal
Journal of Physico-Chemical Material
Published
2025-06-30
DOI
https://doi.org/10.64820/aepjpcm.21.15.21.62025
Primary Topic
Quality and Supply Management
Type
article
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article

Predicting Vendor and Supply Chain Disruptions Using AI and Machine Learning in ERP Sourcing and Procurement for Optimized Business Processes

Sampath Kumar Mucherla
Journal of Physico-Chemical Material
Quality and Supply Management
article

Predicting Vendor and Supply Chain Disruptions Using AI and Machine Learning in ERP Sourcing and Procurement for Optimized Business Processes

Sampath Kumar Mucherla
article en

Abstract

Delayed supplier deliveries or supply chain disruptions can cause production problems and lead to financial loss. If supply chain leaders can predict these disruptions rather than react to them (reactive firefighting), it will help avoid losses. 88% of organizations are experiencing these delays, and 60% of them have significant revenue loss (>15%) as a result. Traditional ERP systems provide historical data that can support retrospective reporting, but this may not be useful enough to predict supply chain delays. This paper proposes a proactive AI/MLdriven predictive model that can analyse historical Purchase Order (PO) data to identify high-risk orders before they are delayed. This early warning of supply chain delays helps reduce stockouts, improves on-time delivery rates, and provides data-driven decision support for procurement teams. In this paper, AI techniques such as machine learning and predictive analysis are used to analyse historical PO data, train and tune predictive models, and facilitate deployment. It portrays a new architecture that embodies AI capabilities within existing ERP frameworks, with a specific emphasis on modular adaptability and scalability. This research concludes with a discussion of challenges and limitations, and further directions toward the smooth adoption of AI in enterprise environments.

Journal of Physico-Chemical Material
Openalex Percentile: Top 59%
Quality and Supply Management
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Predicting Vendor and Supply Chain Disruptions Using AI and Machine Learning in ERP Sourcing and Procurement for Optimized Business Processes — Sampath Kumar Mucherla · Journal of Physico-Chemical Material (2025) | TGRS Research Map | TGRS