Ethanol in Brazil: a review of its potential impact on the energy transition

Abstract Brazil is a global leader in ethanol production from sugarcane, with corn-based ethanol emerging as a significant alternative. Understanding the technical potential of ethanol production is essential for supporting decarbonization in the energy transition. Therefore, the current study aims to comprehensively review sustainable ethanol production in Brazil, focusing on sugarcane processing and the emerging role of corn-based ethanol. The review includes a brief overview of ethanol production, details on first-generation and second-generation ethanol production, mapping of sugarcane production and biorefineries, an analysis of ethanol carbon intensity (CI), conversion factors for second-generation ethanol production, co-products, bioenergy with carbon capture and storage (BECCS), and finally, an estimate of the ethanol production perspective along with the potential reduction of greenhouse gas emissions. The review indicates that co-products are important, and sustainable ethanol production can be increased by converting degraded pasturelands into agricultural crops or by utilizing second-crop corn in tropical climates. Results show that up to 351.6 M m 3 of sugarcane-based ethanol, equivalent to 7.51 EJ or 3.36 M barrels per day of crude oil, can be produced using 28 M ha when both 1G and 2G ethanol production are considered, while 98 M m 3 of corn-based ethanol can be produced using corn as a rotational crop, with full allocation for ethanol production. Additionally, implementing BECCS during the fermentation process could lead to cumulative net-negative emissions of 136.6 M tonnes of CO 2 , considered as carbon dioxide removal, when assuming an ethanol CI of 15.0 g CO 2-eq /MJ. Finally, an additional reduction of 526 M tonnes of CO 2 per year can be achieved due to the displacement of fossil fuels by ethanol.

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Publication Details

Journal
Progress in Energy
Published
2025-09-15
DOI
https://doi.org/10.1088/2516-1083/ae06eb
Primary Topic
Energy, Environment, and Transportation Policies
Type
article
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article

Ethanol in Brazil: a review of its potential impact on the energy transition

Júlio Romano Meneghini, Suani Teixeira Coelho, Danilo Perecin, Nigel P. Brandon et al.
Progress in Energy
Energy, Environment, and Transportation Policies
article

Ethanol in Brazil: a review of its potential impact on the energy transition

Júlio Romano Meneghini, Suani Teixeira Coelho, Danilo Perecin, Nigel P. Brandon, Igor Franca Pereira, Thiago Lopes, Beethoven Narváez-Romo, Franco Troncoso
article en

Abstract

Abstract Brazil is a global leader in ethanol production from sugarcane, with corn-based ethanol emerging as a significant alternative. Understanding the technical potential of ethanol production is essential for supporting decarbonization in the energy transition. Therefore, the current study aims to comprehensively review sustainable ethanol production in Brazil, focusing on sugarcane processing and the emerging role of corn-based ethanol. The review includes a brief overview of ethanol production, details on first-generation and second-generation ethanol production, mapping of sugarcane production and biorefineries, an analysis of ethanol carbon intensity (CI), conversion factors for second-generation ethanol production, co-products, bioenergy with carbon capture and storage (BECCS), and finally, an estimate of the ethanol production perspective along with the potential reduction of greenhouse gas emissions. The review indicates that co-products are important, and sustainable ethanol production can be increased by converting degraded pasturelands into agricultural crops or by utilizing second-crop corn in tropical climates. Results show that up to 351.6 M m 3 of sugarcane-based ethanol, equivalent to 7.51 EJ or 3.36 M barrels per day of crude oil, can be produced using 28 M ha when both 1G and 2G ethanol production are considered, while 98 M m 3 of corn-based ethanol can be produced using corn as a rotational crop, with full allocation for ethanol production. Additionally, implementing BECCS during the fermentation process could lead to cumulative net-negative emissions of 136.6 M tonnes of CO 2 , considered as carbon dioxide removal, when assuming an ethanol CI of 15.0 g CO 2-eq /MJ. Finally, an additional reduction of 526 M tonnes of CO 2 per year can be achieved due to the displacement of fossil fuels by ethanol.

Progress in EnergyVol. 7(4)
Universidade de São Paulo (BR), Imperial College London (GB)
Openalex Percentile: Top 84%
Energy, Environment, and Transportation Policies
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