A Study of the Collision Characteristics of Colloidal Particles in Fuel Servo Valves

The fuel electro-hydraulic servo valve is a core component of the aero-engine fuel control system, playing a crucial role in engine performance. Due to the operational characteristics of the aviation fuel supply and injection system, fuel is directly sprayed through the nozzle for combustion after passing through the pipeline. The working environment and medium are subject to a wide temperature range, and the medium lacks a circulating filtration process, making it difficult to effectively remove impurities. As a result, the fuel contains a high concentration of contaminant particles. Under high-temperature conditions, colloidal particles precipitated from the fuel medium collide and adhere to metallic and other contaminant particles carried by the fuel, subsequently attaching to the internal surfaces of the fuel servo valve, causing valve sticking. This study aims to establish an adhesion criterion suitable for colloidal particles in fuel systems based on a traditional particle collision model. The adhesion criterion incorporates the viscoelastic and surface energy characteristics of colloidal particles, providing a more accurate description of their deposition behavior under the conditions studied. A particle–particle and particle–wall collision test apparatus was designed, and experiments were conducted. A comparison between experimental results and theoretical calculations shows that the overall error for collisions between colloidal particles and walls is controlled within 10%, validating the feasibility of the adhesion criterion. The Young’s modulus, Poisson’s ratio, and surface free energy of the colloidal particles were measured as 688 MPa, 0.39, and 77 mJ/m2, respectively. These results provide theoretical and experimental foundations for particle migration and deposition processes in fuel systems. The analytical method clarifies the key mechanism of adhesion caused by colloidal particles, providing guidance for improving the reliability, safety, and maintenance of fuel servo valves in aero-engine applications.