ANALYSIS OF EXISTING TECHNOLOGIES FOR SECONDARY PROCESSING OF GRAIN RAW MATERIALS IN BEER PRODUCTION

The article reviews and systematizes the main modern technologies for the secondary processing of grain residues generated during beer production. The main attention is paid to brewer's grains as the most massive by-product of brewing. Traditional and innovative approaches to its storage, stabilization, drying, fermentation, bioprocessing, and use in various sectors, including feed production, food industry, bioenergy, and biotechnology, are analyzed. It is shown that the most common use of brewer's grains is in the production of animal feed due to the high content of crude protein, fiber, minerals, and essential amino acids. The article discusses in detail the technologies for drying brewer's grains, which allow to increase their shelf life, prevent microbiological spoilage and ensure convenient transportation. The methods of fermentation and bioprocessing of brewer's grains using microorganisms, enzyme preparations and heat treatment are presented, which contribute to increasing their bioavailability and digestibility in feed. The latest technological solutions used in the EU, the USA, Canada and China, including extrusion, microwave processing, ultrasonic disintegration and combined methods, are separately characterized. The technologies for using brewer's grains as a raw material for the production of biogas, bioethanol, enzymes and dietary fiber are also considered. The paper emphasizes the potential for implementing a circular economy in the brewing industry. The paper emphasizes the potential of implementing a circular economy in the brewing industry, where the recycling of grain raw materials can help reduce waste, reduce the burden on the environment and generate additional economic benefits. The expediency of an in-depth study of local technological practices of brewer's grains processing in Ukrainian craft and industrial breweries, taking into account their technical capabilities, climatic conditions and market demand, is substantiated. Comparative data for wet and dried brewer's grains per 100 g of weight are presented, which demonstrate a significant concentration of proteins (up to 30%), fiber (up to 50%) and micronutrients in the dried product. Potential areas of secondary use of brewer's grains in the food, feed, bioenergy, and chemical industries, in particular as a source of natural proteins, dietary fiber, fermentation substrates, and fertilizers, are revealed. Particular attention is paid to the possibilities of adapting foreign experience to Ukrainian realities, given the limited capacity of craft production. The expediency of introducing technologies for drying and storing brewer's grains to extend their service life is emphasized. The article summarizes the main scientific approaches and offers practical recommendations for producers in order to increase the economic efficiency and innovation of the Ukrainian brewing sector.

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Publication Details

Journal
Grain Products and Mixed Fodder’s
Published
2025-09-09
DOI
https://doi.org/10.15673/gpmf.v25i3.3208
Primary Topic
Food Industry and Aquatic Biology
Type
article
Field-Weighted Citation Impact
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article

ANALYSIS OF EXISTING TECHNOLOGIES FOR SECONDARY PROCESSING OF GRAIN RAW MATERIALS IN BEER PRODUCTION

Любов Тележенко, А. Dubyna
Grain Products and Mixed Fodder’s
Food Industry and Aquatic Biology
article

ANALYSIS OF EXISTING TECHNOLOGIES FOR SECONDARY PROCESSING OF GRAIN RAW MATERIALS IN BEER PRODUCTION

Любов Тележенко, А. Dubyna
article en

Abstract

The article reviews and systematizes the main modern technologies for the secondary processing of grain residues generated during beer production. The main attention is paid to brewer's grains as the most massive by-product of brewing. Traditional and innovative approaches to its storage, stabilization, drying, fermentation, bioprocessing, and use in various sectors, including feed production, food industry, bioenergy, and biotechnology, are analyzed. It is shown that the most common use of brewer's grains is in the production of animal feed due to the high content of crude protein, fiber, minerals, and essential amino acids. The article discusses in detail the technologies for drying brewer's grains, which allow to increase their shelf life, prevent microbiological spoilage and ensure convenient transportation. The methods of fermentation and bioprocessing of brewer's grains using microorganisms, enzyme preparations and heat treatment are presented, which contribute to increasing their bioavailability and digestibility in feed. The latest technological solutions used in the EU, the USA, Canada and China, including extrusion, microwave processing, ultrasonic disintegration and combined methods, are separately characterized. The technologies for using brewer's grains as a raw material for the production of biogas, bioethanol, enzymes and dietary fiber are also considered. The paper emphasizes the potential for implementing a circular economy in the brewing industry. The paper emphasizes the potential of implementing a circular economy in the brewing industry, where the recycling of grain raw materials can help reduce waste, reduce the burden on the environment and generate additional economic benefits. The expediency of an in-depth study of local technological practices of brewer's grains processing in Ukrainian craft and industrial breweries, taking into account their technical capabilities, climatic conditions and market demand, is substantiated. Comparative data for wet and dried brewer's grains per 100 g of weight are presented, which demonstrate a significant concentration of proteins (up to 30%), fiber (up to 50%) and micronutrients in the dried product. Potential areas of secondary use of brewer's grains in the food, feed, bioenergy, and chemical industries, in particular as a source of natural proteins, dietary fiber, fermentation substrates, and fertilizers, are revealed. Particular attention is paid to the possibilities of adapting foreign experience to Ukrainian realities, given the limited capacity of craft production. The expediency of introducing technologies for drying and storing brewer's grains to extend their service life is emphasized. The article summarizes the main scientific approaches and offers practical recommendations for producers in order to increase the economic efficiency and innovation of the Ukrainian brewing sector.

Grain Products and Mixed Fodder’sVol. 25(3)
Odesa National University of Technology (UA)
Openalex Percentile: Top 71%
Food Industry and Aquatic Biology
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