Investigation on Strain-Forming Limits and Manufacturing Optimization of a Single Deep-Drawing Process Concerning 304 Stainless Steel’s Thin Sheet

In order to solve the problems of wrinkling, cracking, and springback that occur during the single deep drawing forming process of household stainless steel sinks without annealing, the deep drawing process of thin SUS304 stainless steel was studied using a DYNAFORM numerical simulation and experimental analysis. The uniaxial tensile test results indicate that 304 stainless steel exhibits different levels of plasticity in different directions. The TD direction, which is perpendicular to the rolling direction, has the lowest elongation, which is 11.8% lower than that in the rolling direction. The maximum bulging depth of the thin specimens in the finite element simulation reached 17.142 mm, and the maximum bulging depth of the specimens with cracks in the experiment was 16.572 mm, indicating that the results of the finite element simulation were in good agreement with those of the experiment. Finally, through simulation and experimentation, the optimal process for forming stainless thin steel sinks was obtained when the fillet radius R was 5 mm, the stamping speed was 20 mm/s, the blank holder force was 3 MPa, and the friction coefficient was 0.120.