Development and Experimental Verification of Multi-Parameter Test Bench for Linear Rolling Guide

The linear rolling guide (LRG) is widely used in the computer numerical control machine tool industry and other industries. To accurately evaluate the performance of LRGs, a multi-parameter test bench was developed to measure motion accuracy, preload drag force (PDF), vibration, temperature rise, and fatigue life. The mechanical structure and measurement and control system of the test bench were designed based on established principles and methods. ANSYS 19.0 software was used for static analysis of the gantry, modal analysis of the upper bed, and simulation of the impact of loading block thickness on load distribution uniformity. At the same time, we used an impact hammer modal test to verify the correctness of the finite element analysis of the upper bed. The analysis results validated the structural design. To verify the test bench’s repeatability, comparative experiments were conducted with the Hilectro LGD35-type LRGs, focusing on motion accuracy, PDF, and fatigue life. The experimental results confirmed the test bench’s high repeatability and validated the derived equations for measuring motion accuracy.