Exploring Tensile and Compressive Properties of SLMed CuCrZr Alloy at High Strain Rates

ABSTRACT The CuCrZr alloy has garnered significant interest as a promising material for additive manufacturing, particularly in applications requiring high strain rate performance. Such applications include vertical targets like heat sinks in the ITER divertor and actively cooled plasma‐facing components, where these alloys serve as structural materials. Although the dynamic behaviour of additively manufactured materials is an expanding area of study, the high strain rate properties of CuCrZr remain not exhaustive and require further investigation. This study presents the results of quasi‐static and dynamic tension–compression tests conducted at various strain rates on CuCrZr alloy specimens in their as‐built condition. The alloy was fabricated using laser powder bed fusion (L‐PBF) with selective laser melting (SLM) technology. Compression samples were designed with standard cylindrical shapes, whereas tensile sample geometry was tailored to meet dynamic testing requirements. The study involves the calibration of an improved Johnson–Cook constitutive model through inverse analytical and numerical procedures. Dynamic increase factors (DIFs) were also evaluated using phenomenological and physical model parameters. The findings indicate that CuCrZr alloy exhibits strain rate sensitivity, which activates above a certain threshold. This was confirmed by a reconstructed dynamic fracture locus, which was consistently higher than the quasi‐static locus across all stress triaxiality values.