Efficient chemical recycling of mixed plastics by intramolecular glycolysis

Abstract Post‐consumer plastic waste is often composed of different types of polymers, making the selective recycling of these mixtures challenging. Herein, we report an intramolecular catalysis for the sequential depolymerization of mixed polycarbonate (PC) and polyesters (polyethylene terephthalate [PET] and polybutylene terephthalate) utilizing a binuclear manganese catalyst. While the conventional glycolysis occurs via an intermolecular nucleophilic substitution, the binuclear catalyst can bind the polymer and ethylene glycol at the adjacent metal sites and induce an intramolecular transesterification pathway, thus exhibiting a rate enhancement of up to 100‐fold compared with the state‐of‐the‐art organocatalysts. This catalyst achieves a turnover frequency of 1564 h −1 for PC and 642 h −1 for PET, the highest value reported to date. This approach facilitates the selective depolymerization of PC/polyesters, achieving a separation efficiency of 99.8% under mild reaction conditions. Life cycle assessment and techno‐economic analysis further demonstrate the sustainability and economic potential of this approach for closed‐loop recycling of waste plastics.

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Publication Details

Journal
AIChE Journal
Published
2025-09-03
DOI
https://doi.org/10.1002/aic.70064
Citations
4
Primary Topic
Microplastics and Plastic Pollution
Type
article
Field-Weighted Citation Impact
2.01

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article

Efficient chemical recycling of mixed plastics by intramolecular glycolysis

Xin Tang, Zhiqiang Niu, Yanfen Wu, Mingze Sun et al.
4 citations
AIChE Journal
Microplastics and Plastic Pollution
2.01
article

Efficient chemical recycling of mixed plastics by intramolecular glycolysis

Xin Tang, Zhiqiang Niu, Yanfen Wu, Mingze Sun, Helai Huang, Qikun Hu, Yi Cheng, Yizhen Che
article en
4 citations

Abstract

Abstract Post‐consumer plastic waste is often composed of different types of polymers, making the selective recycling of these mixtures challenging. Herein, we report an intramolecular catalysis for the sequential depolymerization of mixed polycarbonate (PC) and polyesters (polyethylene terephthalate [PET] and polybutylene terephthalate) utilizing a binuclear manganese catalyst. While the conventional glycolysis occurs via an intermolecular nucleophilic substitution, the binuclear catalyst can bind the polymer and ethylene glycol at the adjacent metal sites and induce an intramolecular transesterification pathway, thus exhibiting a rate enhancement of up to 100‐fold compared with the state‐of‐the‐art organocatalysts. This catalyst achieves a turnover frequency of 1564 h −1 for PC and 642 h −1 for PET, the highest value reported to date. This approach facilitates the selective depolymerization of PC/polyesters, achieving a separation efficiency of 99.8% under mild reaction conditions. Life cycle assessment and techno‐economic analysis further demonstrate the sustainability and economic potential of this approach for closed‐loop recycling of waste plastics.

AIChE JournalVol. 71(12)
Tsinghua University (CN)
National Natural Science Foundation of China, Beijing Municipal Natural Science Foundation
Openalex Percentile: Top 13%
Microplastics and Plastic Pollution
2.01
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