In-situ observations of tricalcium silicate formation in modified electric arc furnace slag under different temperature regimes

Electric Arc Furnace (EAF) steelmaking slag is a significant byproduct generated during EAF steelmaking and utilizing EAF slag for cement clinker production potentially offers both economic and environmental benefits. The formation of tricalcium silicate (C 3 S - 3CaO∙SiO 2 ) in EAF slag, the principal hydration phase in Portland cement clinker, plays a critical role in enabling the utilization of EAF slag for cement production. In this study, we conducted in-situ observations of C 3 S formation and slag crystallization in modified EAF slags under varying temperature regimes. The results indicated that rapid cooling from 1600 °C to room temperature at a cooling rate of -1500 K/min °C led to the formation of a layered structure consisting of dicalcium silicate (C 2 S) and a calcium ferrite (CF) based slag. The process of C 3 S crystal growth was observed under both isothermal and non-isothermal conditions. Under isothermal condition with low degree of undercooling, the C 3 S crystals predominantly formed equiaxed shapes, whereas higher undercooling levels promoted the development of dendrites C 3 S. The growth of C 3 S crystals is accompanied by the transformation of C 2 S via the reaction: C 2 S (s) + CaO (l) → C 3 S (s). Extending the holding time at 1600 °C enhanced C 3 S nucleation, resulting in a higher C 3 S content in the slag.

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Publication Details

Journal
Cement and Concrete Research
Published
2025-09-04
DOI
https://doi.org/10.1016/j.cemconres.2025.108035
Primary Topic
Metallurgical Processes and Thermodynamics
Type
article
Field-Weighted Citation Impact
0.00

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article

In-situ observations of tricalcium silicate formation in modified electric arc furnace slag under different temperature regimes

Zushu Li, Zhiming Yan, Mingrui Yang
Cement and Concrete Research
Metallurgical Processes and Thermodynamics
article

In-situ observations of tricalcium silicate formation in modified electric arc furnace slag under different temperature regimes

Zushu Li, Zhiming Yan, Mingrui Yang
article en

Abstract

Electric Arc Furnace (EAF) steelmaking slag is a significant byproduct generated during EAF steelmaking and utilizing EAF slag for cement clinker production potentially offers both economic and environmental benefits. The formation of tricalcium silicate (C 3 S - 3CaO∙SiO 2 ) in EAF slag, the principal hydration phase in Portland cement clinker, plays a critical role in enabling the utilization of EAF slag for cement production. In this study, we conducted in-situ observations of C 3 S formation and slag crystallization in modified EAF slags under varying temperature regimes. The results indicated that rapid cooling from 1600 °C to room temperature at a cooling rate of -1500 K/min °C led to the formation of a layered structure consisting of dicalcium silicate (C 2 S) and a calcium ferrite (CF) based slag. The process of C 3 S crystal growth was observed under both isothermal and non-isothermal conditions. Under isothermal condition with low degree of undercooling, the C 3 S crystals predominantly formed equiaxed shapes, whereas higher undercooling levels promoted the development of dendrites C 3 S. The growth of C 3 S crystals is accompanied by the transformation of C 2 S via the reaction: C 2 S (s) + CaO (l) → C 3 S (s). Extending the holding time at 1600 °C enhanced C 3 S nucleation, resulting in a higher C 3 S content in the slag.

Cement and Concrete ResearchVol. 199
University of Warwick (GB)
Engineering and Physical Sciences Research Council
Openalex Percentile: Top 76%
Metallurgical Processes and Thermodynamics
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