Effect of Copper Alloying on Hydrogen Embrittlement of Fe-28Mn-10Al-1C Austenitic Low-Density Steel

This study investigated the hydrogen embrittlement behavior of Fe-28Mn-10Al-1C-(0,3) Cu austenitic low-density steels after hydrogen charging. Electrochemical hydrogen charging and thermal desorption spectroscopy (TDS) were employed to characterize hydrogen desorption behavior and identify hydrogen trap types in cold-rolled (LZ) and annealed (TH) conditions. Uniaxial tensile tests were conducted to obtain mechanical properties and the hydrogen embrittlement index (<i>HEI</i>), enabling quantitative evaluation of hydrogen embrittlement susceptibility. Fracture surface morphology was analyzed to elucidate the underlying embrittlement mechanisms. Results indicate that annealing treatment and Cu addition have negligible effects on the activation energy of reversible hydrogen traps, suggesting similar trap types. The reversible hydrogen content decreased by 0.1 wt.ppm and 0.2 wt.ppm in LZ-3Cu and TH-3Cu, respectively, compared to their Cu-free counterparts, indicating that Cu addition mitigates the accumulation of reversible hydrogen. Annealed specimens exhibited lower <i>HEI</i> values, with the <i>HEI</i> of TH-0Cu decreasing from 21.3% to 13.5% and that of TH-3Cu reaching only 9.6%. Fracture mode transitioned from mixed brittle-ductile to fully ductile with Cu alloying, accompanied by a shift from the coupled the Hydrogen-Enhanced Decohesion (HEDE) and the Hydrogen-Enhanced Localized Plasticity (HELP) mechanism to the HELP-dominated mechanism. Collectively, these findings demonstrate that Cu alloying significantly enhances the resistance of austenitic low-density steels to hydrogen embrittlement.