Design of a Low-Cost Flat E-Band Down-Converter with Variable Conversion Gain

This paper presents the design and implementation of a wideband diode-based down-converter operating from 60 to 90 GHz with a variable flat conversion gain. The proposed down-converter is implemented utilizing the Miniature Hybrid-Microwave Integrated Circuit (MHMIC) technology. It is composed of a wideband double-balanced mixer, a Local Oscillator (LO) chain, and a differential TransImpedance Amplifier (TIA) with a variable gain. The designed mixer uses a novel topology exhibiting minimum reflection and high isolation between the RF and LO ports across a wide operating frequency of 30 GHz. In this topology, two balanced detectors generate the differential IF signal with minimum reflection. The characteristic impedance (Z0) of the mixer is set to be 70.7Ω, to minimize trace widths to reduce the mutual coupling and increasing the bandwidth. The OPA 657 is the core of the designed differential TIA with a variable gain. In addition, the LO chain of the down-converter utilized a combination of an active (×2) and a passive (×3) multiplier to generate enough RF power in the desired frequency range. Also, a WR-12 waveguide to Substrate Integrated Waveguide (SIW) transition is designed for the RF and LO ports that operates through the E-band. The proposed down-converter demonstrates excellent performance, with a high isolation between RF and LO ports exceeding 22 dB and a maximum conversion gain of -5 dB, and a response with a variation of ±5 dB across the band. The proposed mixer exhibits a return loss of better than 10 dB at both RF and LO ports, and it consumes a power of 560 mW.