From Waste to Resource: Circular Economy Approaches to Valorize Fine Glass, Ceramic, and Plastic Residues in a Glass Recycling Plant

Waste glass recycling generates waste streams such as fine glass fraction, waste ceramics containing fine glass, and waste polyethylene plastics. All of the aforementioned streams contain contaminants of organic and inorganic origin that are difficult to remove. This research was conducted to determine technological processes aimed at achieving a circular economy (CE) in the recycling of waste glass. Foam glass was made from the fine-grained, multicolored fraction of contaminated glass, an effective method for recycling glass waste at a low cost. A frothing system based on manganese oxide (MnO2) and silicon carbide (SiC) was proposed, and an optimum weight ratio of MnO2/SiC equal to 1.0 was determined. The possibility of controlling the process to achieve the desired foam glass densities was demonstrated. Statistical analysis was used to determine the effect of the MnO2/SiC ratio and MnO2 content on the density of the resulting foam glass products. Waste ceramics contaminated with different-colored glass were transformed into ceramic–glass granules. The characteristic temperature curve of the technological process was determined. The metal content in water extracts from ceramic–glass granules and pH value indicate their potential use for alkalizing areas degraded by industry and agriculture. Waste polyethylene-based plastics were converted into polyethylene waxes by thermal treatment carried out in two temperature ranges: low temperature (155–175 °C) and high temperature (optimum in 395 °C). The melting temperature range of the obtained waxes (95–105 °C) and their FTIR spectral characteristics indicate the potential application of these materials in the plastics and rubber industries. The integrated management of all material streams generated in the glass recycling process allowed for the development of a CE model for the glass recycling plant.