One‐Pot Asymmetric Assembly of Hierarchical Triple‐Layer Nickel Foam/Titanium Carbonitride MXene Aerogels for Superior Microwave Absorption and Tailored Thermal Management
Rapid strides in portable electronics and telecommunication technologies have sharply escalated the demand for high-performance electromagnetic interference (EMI) shielding materials that effectively suppress secondary electromagnetic pollution while simultaneously integrating thermal management. Here an innovative, lightweight, hierarchical triple-layer aerogel structure comprising nickel (Ni) foam (NiF), titanium carbonitride (Ti<sub>3</sub>CNT<sub>x</sub>) MXene, and poly(vinyl alcohol) (PVA), fabricated via a facile, one-step bidirectional freeze-casting process is presented. This asymmetric aerogel architecture strategically employs an impedance-matching MXene/PVA top layer for optimized microwave entry, a NiF/MXene/PVA interlayer introducing magnetic loss and enhancing heat conduction, and a reflective, thermally foamed MXene bottom layer promoting internal reflection for superior energy absorption. With an ultralow density (240 mg cm<sup>-3</sup>) and robust mechanical stability supported by hydrogen bonding, the aerogels enable synergistic energy loss mechanisms, delivering outstanding EMI shielding effectiveness (91.7 dB) and absorptivity (88%) at 3.4 mm thickness. Tailored thermal management is achieved through contrasting thermal conductivities across layers; the insulating top layer (0.056 W m<sup>-1</sup> K<sup>-1</sup>) restricts vertical heat flow, whereas the conductive NiF-based interlayer (0.932 W m<sup>-1</sup> K<sup>-1</sup>) accommodates efficient lateral heat dissipation upon microwave absorption. This multifunctional, scalable material platform sets a benchmark for addressing EMI shielding challenges, holding great promise for future electronics and communication systems.
Authors
- Mahdi Hamidinejad (ORCID: https://orcid.org/0000-0003-3137-1990)
- Mehran Ashouri‐Sanjani (ORCID: https://orcid.org/0009-0006-9672-2666)
- Hosseinali Omranpour
- Reza Rahmati (ORCID: https://orcid.org/0000-0003-0478-4124)
- Amirmehdi Salehi (ORCID: https://orcid.org/0000-0002-7367-6496)
- Mohamad Kheradmandkeysomi (ORCID: https://orcid.org/0009-0004-8811-3145)
- Chul B. Park (ORCID: https://orcid.org/0000-0002-1702-1268)
Institutions
- University of New Brunswick (CA)
- University of Alberta (CA)
- University of Toronto (CA)
Publication Details
- Journal
- Small
- Published
- 2025-09-04
- DOI
- https://doi.org/10.1002/smll.202506670
- Citations
- 1
- Primary Topic
- MXene and MAX Phase Materials
- Type
- article
- Field-Weighted Citation Impact
- 0.52
Funders
- Ministry of Trade, Industry and Energy
- Alberta Innovates
- Natural Sciences and Engineering Research Council of Canada