Microstructure and Mechanical Property Evolution of 34CrNiMo6 Steel via Induction Quenching and Tempering

The induction quenching–tempering process typically enhances the surface strength and core toughness of alloy steels by utilizing the skin effect. However, the impact of parameters like quenching current and heating time on the microstructure and mechanical property of 34CrNiMo6 steel crankshafts remains unclear. In this work, the microstructure of 34CrNiMo6 steel after induction quenching exhibits three distinct zones: a martensite hardened layer; a transition zone of martensite and tempered sorbite; and a matrix of tempered sorbite. As the induction current (400, 500, and 600 mA) and heating time (3, 5, and 7 s) increase, the hardened layer thickness enhances (up to 3.21 mm). Under the 600 mA and 7 s, the hardened layer reaches peak hardness and residual stress values of 521.48 HV and −330.12 MPa, showing a decreasing trend from surface to core. After tempering at 330 °C for 2 h, the hardened layer mainly consists of tempered martensite, and the surface hardness and residual stress decrease to 417.94 HV and −12.33 MPa. The temperature gradient from quenching balances after tempering, with martensitic phase transformation and stress redistribution reducing hardness and residual stress. Furthermore, the induction quenching–tempering process enhances the toughness of 34CrNiMo6 steel when compared to the untreated specimen, boosting its tensile yield strength, elongation, and tensile strength by 15.3%, 14.9%, and 19.5%, respectively. This work deepens the understanding of induction quenching–tempering process and provides valuable insights for designing alloy steels with excellent mechanical properties.