Conceptual Analysis of Intercooled Recuperated Aero-Engines (IRA)

This study examines scientific and technical solutions designed to enhance thermodynamic processes in modern aircraft turbine engines by utilizing heat exchangers. A comprehensive literature review informed the development of a conceptual design for a turbofan engine incorporating both an intercooler and a recuperator. The research included an original parametric and constrained optimization analysis conducted for two engine configurations as follows: one intended for narrow-body and the other for wide-body aircraft. The study focused on achieving the required thrust while enhancing efficiency. Results indicate that integrating heat exchangers can significantly reduce specific fuel consumption (SFC) and/or increase engine power or thrust. Moreover, the recovery of residual heat from exhaust gases through recuperation contributes to improved overall energy efficiency. The study also explores a novel cryogenic design that utilizes liquid hydrogen for cooling the intercooler, recuperator, and turbine. Although not modeled directly, this concept demonstrates the potential to increase the bypass ratio, further reduce SFC, and lower NOx emissions. These findings highlight the promise of combined intercooling and recuperation strategies for improving both economic and environmental performance, with optimal system parameters dependent on aircraft class. The research aligns with ongoing efforts in mechanical engineering and aviation to enhance turbine engine efficiency through innovative thermal management solutions.

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Publication Details

Journal
Energies
Published
2025-09-04
DOI
https://doi.org/10.3390/en18174706
Primary Topic
Advanced Aircraft Design and Technologies
Type
article
Field-Weighted Citation Impact
0.00

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article

Conceptual Analysis of Intercooled Recuperated Aero-Engines (IRA)

Adam Kozakiewicz, Bartosz Ciupek, Tomasz Karpiński
Energies
Advanced Aircraft Design and Technologies
article

Conceptual Analysis of Intercooled Recuperated Aero-Engines (IRA)

Adam Kozakiewicz, Bartosz Ciupek, Tomasz Karpiński
article en

Abstract

This study examines scientific and technical solutions designed to enhance thermodynamic processes in modern aircraft turbine engines by utilizing heat exchangers. A comprehensive literature review informed the development of a conceptual design for a turbofan engine incorporating both an intercooler and a recuperator. The research included an original parametric and constrained optimization analysis conducted for two engine configurations as follows: one intended for narrow-body and the other for wide-body aircraft. The study focused on achieving the required thrust while enhancing efficiency. Results indicate that integrating heat exchangers can significantly reduce specific fuel consumption (SFC) and/or increase engine power or thrust. Moreover, the recovery of residual heat from exhaust gases through recuperation contributes to improved overall energy efficiency. The study also explores a novel cryogenic design that utilizes liquid hydrogen for cooling the intercooler, recuperator, and turbine. Although not modeled directly, this concept demonstrates the potential to increase the bypass ratio, further reduce SFC, and lower NOx emissions. These findings highlight the promise of combined intercooling and recuperation strategies for improving both economic and environmental performance, with optimal system parameters dependent on aircraft class. The research aligns with ongoing efforts in mechanical engineering and aviation to enhance turbine engine efficiency through innovative thermal management solutions.

EnergiesVol. 18(17)
Military University of Technology in Warsaw (PL), Łukasiewicz Research Network - Institute of Aviation (PL), Poznań University of Technology (PL)
Wojskowa Akademia Techniczna
Openalex Percentile: Top 78%
Advanced Aircraft Design and Technologies
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Conceptual Analysis of Intercooled Recuperated Aero-Engines (IRA) — Adam Kozakiewicz, Bartosz Ciupek, et al. · Energies (2025) | TGRS Research Map | TGRS