Shape-Stabilized Phase Change Material via In Situ Solid–Liquid Host–Guest Composite Strategy

Solid-liquid phase change materials (PCMs) have attracted significant attention due to their high enthalpy, which enables superior energy storage density. However, it is difficult to maintain their original shapes in a molten state. Therefore, confining PCMs within porous materials is an important method, either through mixing molten polymers and PCMs or confining PCMs in pre-prepared porous materials (e.g., aerogels). The former method is straightforward and easy to execute but its stability is severely limited, and the latter is exactly the opposite. Herein, aerogel-confined functional liquid made via in situ solid-liquid host-guest composite strategy is reported. As a proof of concept, Nylon 66 and 1,6-hexanediol are selected as the solid and liquid phases, respectively. 1,6-hexanediol not only serves as a solvent to dissolve Nylon 66 but also induces sol-gel transition during the cooling process and acts as a PCM to store energy. Unlike aerogel-supported systems requiring multi-step processing, this approach integrates porous host formation and PCM encapsulation in one step. The resulting shape-stabilized PCMs (ss-PCMs) exhibit obscure leakage, high latent heat (160 J/g), mechanical robustness (compressive modulus of 3.6 MPa), and low thermal conductivity (0.081 W/(m·K)) above 75 wt% loading of 1,6-hexanediol. These ss-PCMs enable infrared stealth by delaying thermal detection and passive thermal buffering that suppress temperature fluctuations. The in situ solid-liquid host-guest composite strategy is straightforward, being achievable through a one-pot method involving heating and cooling cycles, with high raw material utilization and minimal waste generation, thus maximizing the conversion rate of raw materials into the final product. By combining the excellent liquid retention capability of aerogels with process simplicity, this methodology opens new avenues for the development of ss-PCMs.