Advanced porosity engineering of carbon nanofiber electrodes via polyurethane additives and laser carbonization for high-performance flexible microsupercapacitors

Abstract Carbon nanofibers electrodes demonstrate a very high potential for constructing flexible microsupercapacitors for integration with wearable electronics based on their high electrochemical performance and excellent mechanical characteristics. A continuation of our previous work, a readily available technique for the porosity engineering of carbon nanofibers electrodes for flexible microsupercapacitors using Polyurethane additives and CO 2 laser carbonization is introduced here. In this work, the structural properties, surface morphology, and electrochemical performance of the laser-carbonized electrodes constructed from different polyacrylonitrile to polyurethane ratios are also explored and discussed in detail. As a result of optimizing the polyurethane ratio, the microsupercapacitor based on 10% PU concentration recorded an electrode areal specific capacitance of 45.3 mF/cm 2 , in addition to high energy and power densities of 1.4 μWh/cm 2 and 243 μW/cm 2 , respectively, which are much enhanced compared to the parameters achieved by the plain device. The enhancements in the electrocapacitive performance were attributed to the construction of a 3D open porous electrode structure and good surface porosity without destroying the main fibrous morphology nor the electric conductivity pathways for the laser-carbonized nanofiber electrodes. These enhancements were in conjunction with ideal capacitance retention of 96.8% after 10,000 charging–discharging cycles and remarkably stable performance under mechanical deformations.

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Publication Details

Journal
Journal of Materials Science Materials in Electronics
Published
2025-09-01
DOI
https://doi.org/10.1007/s10854-025-15617-x
Primary Topic
Supercapacitor Materials and Fabrication
Type
article
Field-Weighted Citation Impact
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article

Advanced porosity engineering of carbon nanofiber electrodes via polyurethane additives and laser carbonization for high-performance flexible microsupercapacitors

Mohamed S. Abdel‐Latif, M. Hussein El-Shafei, Amr Hessein, Ahmed Abd El‐Moneim
Journal of Materials Science Materials in Electronics
Supercapacitor Materials and Fabrication
article

Advanced porosity engineering of carbon nanofiber electrodes via polyurethane additives and laser carbonization for high-performance flexible microsupercapacitors

Mohamed S. Abdel‐Latif, M. Hussein El-Shafei, Amr Hessein, Ahmed Abd El‐Moneim
article en

Abstract

Abstract Carbon nanofibers electrodes demonstrate a very high potential for constructing flexible microsupercapacitors for integration with wearable electronics based on their high electrochemical performance and excellent mechanical characteristics. A continuation of our previous work, a readily available technique for the porosity engineering of carbon nanofibers electrodes for flexible microsupercapacitors using Polyurethane additives and CO 2 laser carbonization is introduced here. In this work, the structural properties, surface morphology, and electrochemical performance of the laser-carbonized electrodes constructed from different polyacrylonitrile to polyurethane ratios are also explored and discussed in detail. As a result of optimizing the polyurethane ratio, the microsupercapacitor based on 10% PU concentration recorded an electrode areal specific capacitance of 45.3 mF/cm 2 , in addition to high energy and power densities of 1.4 μWh/cm 2 and 243 μW/cm 2 , respectively, which are much enhanced compared to the parameters achieved by the plain device. The enhancements in the electrocapacitive performance were attributed to the construction of a 3D open porous electrode structure and good surface porosity without destroying the main fibrous morphology nor the electric conductivity pathways for the laser-carbonized nanofiber electrodes. These enhancements were in conjunction with ideal capacitance retention of 96.8% after 10,000 charging–discharging cycles and remarkably stable performance under mechanical deformations.

Journal of Materials Science Materials in ElectronicsVol. 36(25)
Mansoura University (EG), Benha University (EG), Tanta University (EG), Egypt-Japan University of Science and Technology (EG)
Science and Technology Development Fund, Mansoura University
Openalex Percentile: Top 85%
Supercapacitor Materials and Fabrication
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