Emulating Real-World EV Charging Profiles with a Real-Time Simulation Environment

Electric vehicle (EV) charging has become a key factor in grid integration, impact analysis, and the development of intelligent charging strategies. However, the rapid rise in EV adoption poses challenges for charging infrastructure and grid stability due to the inherently variable and uncertain charging behavior. Limited access to high-resolution, location-specific data further hinders accurate modeling, emphasizing the need for reliable, privacy-preserving tools to forecast EV-related grid impacts. This study introduces a comprehensive methodology to emulate real-world EV charging behavior using a real-time simulation environment. A physics-based EV charger model was developed on the Typhoon HIL platform, incorporating detailed electrical dynamics and control logic representative of commercial chargers. Simulation outputs, including active power consumption and state-of-charge evolution, were validated against field data captured via phasor measurement units, showing strong alignment across all charging phases, including SOC-dependent current transitions. Quantitative validation yielded an MAE of 0.14 and an RMSE of 0.36, confirming the model’s high accuracy. The study also reflects practical BMS strategies, such as early charging termination near 97% SOC to preserve battery health. Overall, the proposed real-time framework provides a high-fidelity platform for analyzing grid-integrated EV behavior, testing smart charging controls, and enabling digital twin development for next-generation electric mobility.