Analysis of spraying devices designs for drying liquid food products

The article presents a comprehensive analysis of atomizing device designs used in food drying equipment, particularly in spray drying systems.The feasibility of using rotary disk and nozzle-type atomizers is substantiated based on the physicochemical properties of the material to be dried, operating conditions of the dryer, and requirements for the final product.The working principles, structural features, and operational advantages of each atomizer type are described in detail.Special attention is given to the materials used in the manufacture of atomizers.A comparative analysis of steel grades, ceramics, and polymers according to international standards is provided, evaluating their thermal resistance, wear resistance, and suitability for contact with food substances.The interdependence between atomizer design, material properties, and the quality of the final dried product is explored.Various airflow schemes within the drying chamber -co-current, counter-current, and mixed flow -are analyzed separately.The study demonstrates how the choice of flow scheme affects the efficiency of heat and mass transfer.The integration of rotary atomizers with ejector-type devices is highlighted as a promising approach for intensifying the drying process, improving spray uniformity, and reducing energy consumption.The results obtained can be used in the design of new drying equipment and in the modernization of existing systems.Future research directions are proposed, including experimental testing of combined atomizer-ejector designs and numerical modeling of heat and mass transfer processes within the drying chamber.

Authors

Publication Details

Journal
Food Industry
Published
2025-04-01
DOI
https://doi.org/10.24263/2225-2916-2025-37-18
Primary Topic
Advanced Scientific Research Methods
Type
article
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article

Analysis of spraying devices designs for drying liquid food products

Daria Bondarchuk, Roman Yakobchuk
Food Industry
Advanced Scientific Research Methods
article

Analysis of spraying devices designs for drying liquid food products

Daria Bondarchuk, Roman Yakobchuk
article en

Abstract

The article presents a comprehensive analysis of atomizing device designs used in food drying equipment, particularly in spray drying systems.The feasibility of using rotary disk and nozzle-type atomizers is substantiated based on the physicochemical properties of the material to be dried, operating conditions of the dryer, and requirements for the final product.The working principles, structural features, and operational advantages of each atomizer type are described in detail.Special attention is given to the materials used in the manufacture of atomizers.A comparative analysis of steel grades, ceramics, and polymers according to international standards is provided, evaluating their thermal resistance, wear resistance, and suitability for contact with food substances.The interdependence between atomizer design, material properties, and the quality of the final dried product is explored.Various airflow schemes within the drying chamber -co-current, counter-current, and mixed flow -are analyzed separately.The study demonstrates how the choice of flow scheme affects the efficiency of heat and mass transfer.The integration of rotary atomizers with ejector-type devices is highlighted as a promising approach for intensifying the drying process, improving spray uniformity, and reducing energy consumption.The results obtained can be used in the design of new drying equipment and in the modernization of existing systems.Future research directions are proposed, including experimental testing of combined atomizer-ejector designs and numerical modeling of heat and mass transfer processes within the drying chamber.

Food IndustryVol. 37
Openalex Percentile: Top 72%
Advanced Scientific Research Methods
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