Investigation of the Impact of Testing Machine and Control Modes on the Portevin-Le Chatelier Effect in Aluminum Alloy with Diffusible Solute Magnesium

The Portevin-Le Chatelier (PLC) effect has been studied for many decades, yet the influence of testing modes has received limited attention. In the past 20 years, it has become increasingly recognized that the stiffness of the testing machine can significantly affect the occurrence of jerky flow, particularly the serrations observed during tensile tests. This study addresses this issue by conducting tests on the Al-Mg alloy AA5083H111, which contains a substantial amount of diffusible magnesium in solid solution and exhibits dynamic strain aging, resulting in a pronounced PLC effect. Both electromechanical and servohydraulic testing machines were used in the tests; these machines differ in stiffness and control technology for applied strain rates. The study also explored different control modes, including stroke control for both machines and true strain control for the servohydraulic machine. The findings indicate that machine stiffness has a moderate effect on material behavior, and no single machine or testing mode can precisely control the strain rate in the sample during the PLC effect. However, it was noted that true strain rate control using a servohydraulic machine comes closest to accurately reflecting the material’s behavior during jerky flow.