AI-Integrated autonomous robotics for solar panel cleaning and predictive maintenance using drone and ground-based systems

Solar photovoltaic (PV) systems, especially in dusty and high-temperature regions, suffer performance degradation due to dust accumulation, surface heating, and delayed maintenance. This study proposes an AI-integrated autonomous robotic system combining real-time monitoring, predictive analytics, and intelligent cleaning for enhanced solar panel performance. We developed a hybrid system that integrates CNN-LSTM-based fault detection, Reinforcement Learning (DQN)-driven robotic cleaning, and Edge AI analytics for low-latency decision-making. Thermal and LiDAR-equipped drones detect panel faults, while ground robots clean panel surfaces based on real-time dust and temperature data. The system is built on Jetson Nano and Raspberry Pi 4B units with MQTT-based IoT communication. The system achieved an average cleaning efficiency of 91.3%, reducing dust density from 3.9 to 0.28 mg/m³, and restoring up to 31.2% energy output on heavily soiled panels. CNN-LSTM-based fault detection delivered 92.3% accuracy, while the RL-based cleaning policy reduced energy and water consumption by 34.9%. Edge inference latency averaged 47.2 ms, outperforming cloud processing by 63%. A strong correlation, r = 0.87 between dust concentration and thermal anomalies, was confirmed. The proposed IEEE 1876-compliant framework offers a resilient and intelligent solution for real-time solar panel maintenance. By leveraging AI, robotics, and edge computing, the system enhances energy efficiency, reduces manual labor, and provides a scalable model for climate-resilient, smart solar infrastructure.

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Publication Details

Journal
Scientific Reports
Published
2025-09-01
DOI
https://doi.org/10.1038/s41598-025-17313-6
Citations
8
Primary Topic
Photovoltaic System Optimization Techniques
Type
article
Field-Weighted Citation Impact
2.91
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article

AI-Integrated autonomous robotics for solar panel cleaning and predictive maintenance using drone and ground-based systems

Nithesh Naik, Udit Mamodiya, Indra Kishor, Vathsala Patil
8 citations
Scientific Reports
Photovoltaic System Optimization Techniques
2.91
article

AI-Integrated autonomous robotics for solar panel cleaning and predictive maintenance using drone and ground-based systems

Nithesh Naik, Udit Mamodiya, Indra Kishor, Vathsala Patil
article en
8 citations

Abstract

Solar photovoltaic (PV) systems, especially in dusty and high-temperature regions, suffer performance degradation due to dust accumulation, surface heating, and delayed maintenance. This study proposes an AI-integrated autonomous robotic system combining real-time monitoring, predictive analytics, and intelligent cleaning for enhanced solar panel performance. We developed a hybrid system that integrates CNN-LSTM-based fault detection, Reinforcement Learning (DQN)-driven robotic cleaning, and Edge AI analytics for low-latency decision-making. Thermal and LiDAR-equipped drones detect panel faults, while ground robots clean panel surfaces based on real-time dust and temperature data. The system is built on Jetson Nano and Raspberry Pi 4B units with MQTT-based IoT communication. The system achieved an average cleaning efficiency of 91.3%, reducing dust density from 3.9 to 0.28 mg/m³, and restoring up to 31.2% energy output on heavily soiled panels. CNN-LSTM-based fault detection delivered 92.3% accuracy, while the RL-based cleaning policy reduced energy and water consumption by 34.9%. Edge inference latency averaged 47.2 ms, outperforming cloud processing by 63%. A strong correlation, r = 0.87 between dust concentration and thermal anomalies, was confirmed. The proposed IEEE 1876-compliant framework offers a resilient and intelligent solution for real-time solar panel maintenance. By leveraging AI, robotics, and edge computing, the system enhances energy efficiency, reduces manual labor, and provides a scalable model for climate-resilient, smart solar infrastructure.

Scientific ReportsVol. 15(1)
Manipal Academy of Higher Education (IN), Poornima University (IN)
Openalex Percentile: Top 8%
Photovoltaic System Optimization Techniques
2.91
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